warning YAMAHA GRIZZLY 700 2019 Workshop Manual

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8
brake pads for wear and the brake system for
leakage. If the brake fluid level suddenly goes
down, have a Yamaha dealer the brake system
before further riding.
WARNING
EWB02721Improper maintenance can result in loss of
braking ability. Observe these precautions:

Insufficient brake fluid may allow air to enter
the brake system, reducing braking perfor-
mance.
 Clean the filler cap before removing. Use
only DOT 4 brake fluid from a sealed contain-
er.
 Use only the specified brake fluid; otherwise,
the rubber seals may deteriorate, causing
leakage.
 Refill with the same type of brake fluid. Add-
ing a brake fluid other than DOT 4 may result
in a harmful chemical reaction.
 Be careful that water does not enter the
brake fluid reservoir when refilling. Water will
significantly lower the boiling point of the flu-
id and may result in vapor lock.
EBU24293Changing the brake fluidHave a Yamaha dealer change the brake fluid at
the intervals specified in the periodic maintenance
and lubrication chart. In addition, have the oil seals
of the master cylinders and calipers as well as the
brake hoses replaced at the intervals listed below
or whenever they are damaged or leaking.
Oil seals: Replace every two years.
 Brake hoses: Replace every four years.
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EBU24905Checking and lubricating the cablesThe operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02582Inspect cables frequently and replace if
damaged. Corrosion can result when the ca-
ble sheaths become damaged, and cables
can also become frayed or kinked, which
could restrict the operation of controls and
lead to an accident or injury.
 Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or
do not work smoothly, you could be unable
to control the ATV, which could lead to an
accident or collision. EBU24913Checking and lubricating the front and
rear brake leversThe operation of the front and rear brake levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
1. Rear axle boot (each side)Recommended lubricant:
Yamaha cable lubricant or other suitable cable lubricant
1
1
Recommended lubricant:
Silicone grease
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TIPWear gloves and eye protection in a ventilated
area away from sparks and open flames. Wash
hands after handling.
 It is recommended to have the battery serviced
by a Yamaha dealer.
WARNING
EWB02161Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes when
working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or using
in an enclosed space. KEEP OUT OF REACH OF CHILDREN.
To remove the battery
1. Remove panel A. (See page 8-10.)
2. Remove the front carrier by removing the bolts.1. Front carrier
2. Carrier bolt (upper)
1
2
2
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If an electrical problem is suspected, check the
fuse and replace it if necessary as follows.
NOTICEECB00641To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse. 1. Turn off all electrical systems. (See page 4-1.) 2. Remove panel A. (See page 8-10.)
3. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec- ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02173]
1. Headlight fuse
2. Signaling system fuse
3. Radiator fan motor fuse
4. Ignition fuse
5. Four-wheel-drive motor fuse
6. Auxiliary DC jack fuse
7. Spare fuse
123456
7
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EBU25741TroubleshootingAlthough Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vi-
tal systems yourself. However, should your ATV
require any repair, take it to a Yamaha dealer,
whose skilled technicians have the necessary
tools, experience, and know-how to service the
ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02281Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces. UB4F60E0.book Page 63 Wednesday, April 25, 2018 11:52 AM

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8
Engine overheating
WARNING
EWB02291Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap. TIP
Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.
 The engine will tend to overheat if the radiator is caked with mud, or if the ATV is overloaded. Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
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EBU25861
CLEANING AND STORAGE
EBU25882CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa-
ter pressure may cause water seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach plac-
es.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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Brake fluid:Specified brake fluid:DOT 4Front suspension:Type:Double wishbone
Spring: Coil spring
Shock absorber:
Hydraulic damper
Wheel travel: 193 mm (7.6 in)Rear suspension:Type:
Double wishbone
Spring: Coil spring
Shock absorber: Hydraulic damper
Wheel travel:
232 mm (9.1 in)Electrical system:System voltage:12 V
Ignition system:
TCI
Charging system: AC magnetoBattery:Model:
YTX20L-BS Voltage, capacity:
12 V, 18.0 Ah
Lights:Headlight:
LED
Handlebar-mounted light: T15H, 35.0 W/36.5 W
Brake/tail light: LED
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Park indicator light: LED
Engine trouble warning light:
LED
High-range indicator light: LED
Low-range indicator light: LED
Differential gear lock indicator light:
LED
EPS warning light: LED
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Battery voltage warning light:LEDFuses:Main fuse:
40.0 A
Headlight fuse: 10.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse: 10.0 A
Fuel injection system fuse: 15.0 A
Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 20.0 A
EPS fuse: 40.0 AEBU30403Noise and vibration levels statement (for Eu-
rope)
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.UB4F60E0.book Page 6 Wednesday, April 25, 2018 11:52 AM

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INDEX
AAccessories and loading ................................................ 6-5
Accessories, DC jack ................................................... 4-27
Air filter element, cleaning ........................................... 8-37
Axle boots .................................................................... 8-48BBattery ......................................................................... 8-52
Battery voltage warning light ......................................... 4-3
Brake fluid, changing ................................................... 8-45
Brake fluid level, checking ........................................... 8-44
Brake lever, front ......................................................... 4-16
Brake levers, checking and lubricating ........................ 8-49
Brake pads, checking the front and rear ..................... 8-43
Brake pedal and rear brake lever ................................. 4-16
Brake pedal, checking and lubricating ........................ 8-50
Brake pedal free play, adjusting .................................. 8-47
Brakes .......................................................................... 8-42
Brakes, front and rear .................................................... 5-3
Brake/tail light .............................................................. 8-61CCables, checking and lubricating ................................ 8-49
Carrier, front ................................................................. 4-25
Carrier, rear .................................................................. 4-25
Chassis fasteners .......................................................... 5-8
Cleaning ......................................................................... 9-1
Coolant .................................................................5-3, 8-29
Coolant temperature warning light ................................ 4-3DDifferential gear oil ................................................5-3, 8-27Drive select lever ......................................................... 4-17
Drive select lever and driving in reverse ........................ 6-2
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-20
Engine stop switch ...................................................... 4-11
Engine trouble warning light .......................................... 4-3
EPS warning light .......................................................... 4-4FFinal gear oil ......................................................... 5-3, 8-25
Four-wheel drive/differential gear lock icon .................. 4-4
Four-wheel drive switch (On-Command 4WD) ............ 4-12
Front and rear brake lever free play, checking ............ 8-46
Fuel ....................................................................... 4-19, 5-3
Fuel tank cap ............................................................... 4-18
Fuses, replacing .......................................................... 8-56HHandlebar switches ..................................................... 4-10
Headlight beam, adjusting ........................................... 8-60
Headlight bulb, replacing ............................................. 8-58
High beam indicator light ............................................... 4-2
High-range indicator light .............................................. 4-2
Horn switch .................................................................. 4-11IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-8
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