air filter YAMAHA GRIZZLY 700 2019 Owners Manual

Parking ........................................................ 6-4
Parking on a slope ...................................... 6-5
Accessories and loading ............................. 6-5
RIDING YOUR ATV ........................................ 7-1 GETTING TO KNOW YOUR ATV ................ 7-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-10
TURNING YOUR ATV................................ 7-13
CLIMBING UPHILL ................................... 7-14
RIDING DOWNHILL .................................. 7-16
CROSSING A SLOPE................................ 7-18
CROSSING THROUGH SHALLOW WATER .................................................... 7-19
RIDING OVER ROUGH TERRAIN ............. 7-21
SLIDING AND SKIDDING.......................... 7-22
WHAT TO DO IF... ..................................... 7-23
WHAT TO DO... ......................................... 7-23
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 8-1 Owner’s Manual and tool kit ....................... 8-2
Periodic maintenance chart: Emission control system .......................................... 8-3
Periodic maintenance chart: General maintenance and lubrication..................... 8-5 Removing and installing panels ................ 8-10
Checking the spark plug........................... 8-18
Engine oil and oil filter cartridge ............... 8-20
Final gear oil ............................................. 8-25
Differential gear oil .................................... 8-27
Coolant ..................................................... 8-29
Cleaning the air filter element ................... 8-37
Cleaning the spark arrester ...................... 8-40
V-belt case drain plug............................... 8-41
Adjusting the throttle lever free play ......... 8-42
Valve clearance......................................... 8-42
Brakes....................................................... 8-42
Checking the front and rear brake pads... 8-43
Checking the brake fluid level .................. 8-44
Changing the brake fluid .......................... 8-45
Checking the front and rear brake lever
free play .................................................. 8-46
Adjusting the brake pedal free play .......... 8-47
Axle boots................................................. 8-48
Checking and lubricating the cables ........ 8-49
Checking and lubricating the front and rear brake levers ..................................... 8-49
Checking and lubricating the brake pedal ....................................................... 8-50
Checking the wheel hub bearings ............ 8-51
Checking the stabilizer bushes................. 8-51
Lubricating the rear knuckle pivots .......... 8-51
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3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Radiator cap
2. Battery
3. Fuses
4. Air filter case
5. Spark arrester
6. Engine oil dipstick
7. Oil filter cartridge
8. Coolant reservoir
5
1
2,3
4
6
7
8
1. Rear storage compartment
2. Fuel tank cap
3. Tool kit
4. Center storage compartment
5. Spark plug
6. Front shock absorber
7. Brake pedal
8. V-belt case drain plug
9. Rear shock absorber
5
1
6
9
2
3
478
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7-20
7braking ability. WARNING! Wet brakes may have
reduced stopping ability, which could cause
loss of control.
[EWB02622]
After riding your ATV in water, be sure to drain the
trapped water by removing the check hose at the
bottom of the air filter case. Also, remove the drain
plugs from the storage compartments and the V-
belt case to drain any water that may have accu-
mulated.
NOTICE: Undrained water can cause
damage or improper operation.
[ECB00842]
Wash the ATV in fresh water if it has been operat-
ed in salt water or muddy conditions.
1. Air filter case check hose
1. Front storage compartment drain plug
1
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8-5
8
EBU36892Periodic maintenance chart: General maintenance and lubricationTIPFor ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals in-
stead.
 For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t
ridden for the stated distance or engine operating hours.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills. NO. ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 Air filter element • Clean and replace if necessary. Every 20–40 hours (more often in wet or
dusty areas)
2 *Front brake • Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary. √√√√√
• Replace brake pads. Whenever worn to the limit
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8-7
8
11*Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
12 *Stabilizer bushes • Check for cracks or other damage, and replace if
necessary. √√√
13 *Rear knuckle pivots • Lubricate with lithium-soap-based grease. √√√
14 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
15 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 *Engine mount • Check for cracks or other damage, and replace if
necessary. √√√
17 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
18 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
19 Engine oil filter car-
tridge • Replace.
√√√
20 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB4F60E0.book Page 7 Wednesday, April 25, 2018 11:52 AM

8-37
8
27. Install the panels.
EBU34233Cleaning the air filter elementThe air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or replace the air filter ele-
ment more frequently if you ride in unusually wet
or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case. 1. Park the ATV on a level surface.
Tightening torques:
Footboard nut:4.0 N·m (0.40 kgf·m, 3.0 lb·ft)
Footboard bolt A: 4.0 N·m (0.40 kgf·m, 3.0 lb·ft)
Footboard bolt B: 8 N·m (0.8 kgf·m, 5.9 lb·ft)
4
1
2
3
1. Air filter case check hose
1
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8-38
82. Remove the seat. (See page 4-20.)
3. Remove the air filter case cover by unhooking
the air filter case cover holders.
4. Pull the air filter element out of the air filter case. 5. Pull off the air filter element lock plate, and
then remove the sponge material from the air
filter element frame.
1. Air filter case cover holder
2. Air filter case cover
1 2
1
1. Air filter element
1
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8-39
8
6. Wash the sponge material gently but thor-
oughly in solvent. WARNING! Always use
parts cleaning solvent. Never use low-
flash-point solvents or gasoline because
the engine could catch fire or explode.
[EWB01943]
7. Squeeze the excess solvent out of the sponge material and let it dry. NOTICE: Do
not twist the sponge material when
squeezing it.
[ECB00442]
8. Check the sponge material and replace it if damaged.
9. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the sponge material.TIPThe sponge material should be wet but not drip-
ping. 10. Pull the sponge material over the air filter ele- ment frame, and then install the lock plate.
11. Insert the air filter element into the air filter case, and then install the air filter case cover
by hooking the holders onto the air filter case.
NOTICE: Make sure that the air filter ele-
ment is properly seated in the air filter
1. Air filter element frame
2. Sponge material
3. Air filter element lock plate
3
2
1
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8-40
8case. Never operate the engine with the air
filter element removed. Doing so would al-
low unfiltered air to enter the engine, caus-
ing rapid engine wear and possible engine
damage. Additionally, the fuel injection
system would be affected resulting in poor
engine performance and possible over-
heating.
[ECB00763]
12. Install the seat.TIPEach time the air filter element maintenance is
performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the throttle body and the rubber joint man-
ifold fittings for an air-tight seal. Tighten all fittings
securely to avoid the possibility of unfiltered air
entering the engine. EBU28905Cleaning the spark arresterBe sure the exhaust pipe and muffler are cool be-
fore cleaning the spark arrester.
WARNING
EWB02342Always let the exhaust system cool prior to
touching exhaust components.
Do not start the engine with the spark arrester
removed. Sparks or exhaust particulate can
cause eye injury, burns, or start a fire. 1. Remove the tailpipe bolts.
2. Remove the tailpipe by pulling it out of the
muffler, and then remove the gasket.1. Gasket
2. Spark arrester
3. Tailpipe
3
2
1
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10-3
10
Quantity:0.21 L (0.23 US qt, 0.19 Imp.qt)Coolant quantity:Radiator (including all routes):
1.99 L (2.10 US qt, 1.75 Imp.qt)
Coolant reservoir (up to the maximum level mark): 0.24 L (0.25 US qt, 0.21 Imp.qt)Air filter:Air filter element:
Wet element
Air filter oil grade: Foam air-filter oilFuel:Recommended fuel:
Regular unleaded gasoline only
Minimum research octane: 91
Fuel tank capacity: 18 L (4.8 US gal, 4.0 Imp.gal)
Fuel reserve amount:
4.0 L (1.06 US gal, 0.88 Imp.gal)Throttle body:ID mark:B4F100Spark plug (s):Manufacturer/model:NGK/CPR7EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Drivetrain:Primary reduction ratio:1.000
Secondary reduction ratio:
10.142 (41/21 x 17/12 x 20/15 x 33/12)
Final drive: Shaft
Clutch type: Wet, centrifugal, shoe
Transmission type:
CVT automatic with reverse
Gear ratio: Transmission ratio:
2.380–0.700 : 1
Reverse gear: 2.000 (23/14 x 28/23)
Low range: 1.938 (31/16)
High range:
1.148 (31/27)Front tire:Size:AT26 x 8-12 (YFM70GPAK, YFM70GPHK, YFM70GPXK)
AT27 x 10-14 (YFM70GPLK)
Manufacturer/model: MAXXIS/MU01 (YFM70GPLK)
MAXXIS/MU05Y (YFM70GPAK, YFM70GPHK,
YFM70GPXK)
UB4F60E0.book Page 3 Wednesday, April 25, 2018 11:52 AM