differential YAMAHA GRIZZLY 700 2020 User Guide

9-7
9
11*Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
12 *Stabilizer bushes • Check for cracks or other damage, and replace if
necessary. √√√
13 *Rear knuckle pivots • Lubricate with lithium-soap-based grease. √√√
14 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
15 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 *Engine mount • Check for cracks or other damage, and replace if
necessary. √√√
17 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
18 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
19 Engine oil filter car-
tridge • Replace.
√√√
20 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBDE60E0.book Page 7 Monday, April 22, 2019 4:12 PM

9-27
95. Refill with the recommended final gear oil to
the brim of the check hole as shown.
NOTICE: Be sure no foreign material en-
ters the final gear case.
[ECB00422]
6. Check the oil level check bolt gasket and the oil filler bolt gasket for damage, and replace
them if necessary.
7. Install the oil level check bolt, the oil filler bolt and their gasket, and then tighten the bolts to
the specified torques.
8. Check the final gear case for oil leakage. If oil is leaking, check for the cause.EBU23428Differential gear oilThe differential gear case must be checked for oil
leakage before each ride. If any leakage is found,
have a Yamaha dealer check and repair the ATV.
In addition, the differential gear oil level must be
checked and the oil changed as follows at the in-
tervals specified in the periodic maintenance and
lubrication chart.
Tightening torque:
Final gear oil drain bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
1. Final gear oil
2. Gasket
3. Final gear oil level check bolt
4. Correct oil levelRecommended final gear oil:See page 11-1.
1
243
Tightening torques:Final gear oil level check bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
Final gear oil filler bolt: 23 N·m (2.3 kgf·m, 17 lb·ft)
UBDE60E0.book Page 27 Monday, April 22, 2019 4:12 PM

9-28
9
To check the differential gear oil level
1. Park the ATV on a level surface.
2. Remove the differential gear oil filler bolt and its gasket, and then check the oil level in the
differential gear case. The oil level should be
at the brim of the filler hole.
3. If the oil is below the brim of the filler hole, add sufficient oil of the recommended type to
raise it to the correct level.
4. Check the gasket for damage, and replace it if necessary. 5. Install the oil filler bolt and its gasket, and then
tighten the bolt to the specified torque.
To change the differential gear oil 1. Park the ATV on a level surface.
2. Place an oil pan under the differential gear case to collect the used oil.
3. Remove the differential gear oil filler bolt, the differential gear oil drain bolt and their gasket
to drain the oil from the differential gear case.
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Tightening torque: Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)1. Differential gear oil drain bolt
2. Gasket
12
UBDE60E0.book Page 28 Monday, April 22, 2019 4:12 PM

9-29
94. Install the drain bolt and its new gasket, and
then tighten the bolt to the specified torque.
5. Refill with the recommended differential gear oil to the brim of the filler hole as shown.
NOTICE: Be sure no foreign material en-
ters the differential gear case.
[ECB00412]
6. Check the oil filler bolt gasket for damage, and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque.
8. Check the differential gear case for oil leak- age. If oil is leaking, check for the cause.EBU23472CoolantThe coolant level should be checked regularly. In
addition, the coolant must be changed at the in-
tervals specified in the periodic maintenance and
lubrication chart.
Tightening torque:
Differential gear oil drain bolt:9.8 N·m (0.98 kgf·m, 7.2 lb·ft)
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Recommended differential gear oil: See page 11-1.
Tightening torque: Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
UBDE60E0.book Page 29 Monday, April 22, 2019 4:12 PM

11-2
11
Carbon dioxide (CO2) level:Carbon dioxide (CO2) emissions (2016/1628):904.6 g/kWh (BDE2, BDE7, BDEA, BDEE, BDEJ)Engine:Combustion cycle:4-stroke
Cooling system: Liquid cooled
Valve train:
SOHC
Number of cylinders: Single cylinder
Displacement: 686 cm³
Bore × stroke:
102.0 × 84.0 mm (4.02 × 3.31 in)
Compression ratio: 10.0 : 1
Starting system: Electric starter
Lubrication system:
Wet sumpEngine oil:Recommended brand:
SAE viscosity grades:5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50 Recommended engine oil grade:
API service SG type or higher, JASO standard MA
Quantity: Oil change:2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter removal: 2.10 L (2.22 US qt, 1.85 Imp.qt)
Final gear oil:Type:Yamaha Friction Modified Plus Shaft Drive Oil (Part No.:
ACC-SHAFT-PL-32) or SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)Differential gear oil:Type:
Yamaha Friction Modified Plus Shaft Drive Oil (Part No.: ACC-SHAFT-PL-32) or SAE 80 API GL-4 Hypoid gear oil0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UBDE60E0.book Page 2 Monday, April 22, 2019 4:12 PM

11-5
11
Spring:Coil spring
Shock absorber: Hydraulic damper
Wheel travel:
193 mm (7.6 in)Rear suspension:Type:Double wishbone
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 232 mm (9.1 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity:
12 V, 18.0 AhLights:Headlight:LED Handlebar-mounted light:
T15H, 35.0 W/36.5 W
Brake/tail light: LED
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Park indicator light: LED
Engine trouble warning light:
LED
High-range indicator light: LED
Low-range indicator light: LED
Differential gear lock indicator light:
LED
EPS warning light: LED
Battery voltage warning light: LED
Fuses:Main fuse:40.0 A
UBDE60E0.book Page 5 Monday, April 22, 2019 4:12 PM

13-1
13
INDEX
AAccessories and loading ................................................ 7-5
Accessories, DC jack ................................................... 5-29
Air filter element, cleaning ........................................... 9-37
Axle boots .................................................................... 9-48BBattery ......................................................................... 9-52
Battery voltage warning light ......................................... 5-3
Brake fluid, changing ................................................... 9-45
Brake fluid level, checking ........................................... 9-44
Brake lever, front ......................................................... 5-17
Brake levers, checking and lubricating ........................ 9-49
Brake pads, checking the front and rear ..................... 9-43
Brake pedal and rear brake lever ................................. 5-17
Brake pedal, checking and lubricating ........................ 9-50
Brake pedal free play, adjusting .................................. 9-47
Brakes .......................................................................... 9-42
Brakes, front and rear .................................................... 6-3
Brake/tail light .............................................................. 9-61CCables, checking and lubricating ................................ 9-49
Carrier, front ................................................................. 5-26
Carrier, rear .................................................................. 5-26
Chassis fasteners .......................................................... 6-8
Cleaning ....................................................................... 10-1
Coolant .................................................................6-3, 9-29
Coolant temperature warning light ................................ 5-3DDifferential gear oil ................................................6-3, 9-27Drive select lever ......................................................... 5-18
Drive select lever and driving in reverse ........................ 7-2
EEmissions Certification label (for
Europe) .................... 12-1
Engine break-in .............................................................. 7-4
Engine oil ....................................................................... 6-3
Engine oil and oil filter cartridge .................................. 9-20
Engine stop switch ...................................................... 5-11
Engine trouble warning light .......................................... 5-3
EPS warning light .......................................................... 5-4FFinal gear oil ......................................................... 6-3, 9-25
Four-wheel drive/differential gear lock icon .................. 5-4
Four-wheel drive switch (On-Command 4WD) ............ 5-13
Front and rear brake lever free play, checking ............ 9-46
Fuel ....................................................................... 5-20, 6-3
Fuel tank cap ............................................................... 5-19
Fuses, replacing .......................................................... 9-56HHandlebar switches ..................................................... 5-11
Headlight beam, adjusting ........................................... 9-60
Headlight bulb, replacing ............................................. 9-58
High beam indicator light ............................................... 5-2
High-range indicator light .............................................. 5-2
Horn switch .................................................................. 5-12IIdentification numbers ................................................... 1-1
Indicator lights and warning lights ................................. 5-2
Instruments, lights and switches ................................... 6-8
UBDE60E0.book Page 1 Monday, April 22, 2019 4:12 PM