engine oil YAMAHA GRIZZLY 700 2020 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2020, Model line: GRIZZLY 700, Model: YAMAHA GRIZZLY 700 2020Pages: 182, PDF Size: 7.18 MB
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EBU17421
TABLE OF CONTENTS
VEHICLE IDENTIFICATION ............................ 1-1Identification numbers ................................ 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 2-1
SAFETY INFORMATION ................................ 3-1
DESCRIPTION................................................ 4-1 Left view ...................................................... 4-1
Right view.................................................... 4-1
Controls and instruments............................ 4-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 5-1 Main switch ................................................. 5-1
Indicator lights and warning lights .............. 5-2
Multi-function display ................................. 5-5
Handlebar switches .................................. 5-11
Throttle lever ............................................. 5-16
Speed limiter ............................................. 5-16
Front brake lever ....................................... 5-17
Brake pedal and rear brake lever .............. 5-17
Drive select lever ....................................... 5-18 Fuel tank cap ............................................ 5-19
Fuel ........................................................... 5-20
Seat .......................................................... 5-21
Storage compartments ............................. 5-22
Front carrier .............................................. 5-26
Rear carrier ............................................... 5-26
Front and rear shock absorbers .............. 5-26
Winch (equipped models) ......................... 5-28
Trailer hitch .............................................. 5-28
Auxiliary DC jack....................................... 5-29
PRE-OPERATION CHECKS .......................... 6-1 Fuel ............................................................. 6-3
Engine oil .................................................... 6-3
Final gear oil ............................................... 6-3
Differential gear oil ...................................... 6-3
Coolant ....................................................... 6-3
Front and rear brakes ................................. 6-3
Throttle lever ............................................... 6-4
Tires ............................................................ 6-4
Chassis fasteners ....................................... 6-8
Instruments, lights and switches ................ 6-8UBDE60E0.book Page 1 Monday, April 22, 2019 4:12 PM
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OPERATION ................................................... 7-1Starting the engine ...................................... 7-1
Operating the drive select lever and driving in reverse ....................................... 7-2
Engine break-in ........................................... 7-4
Parking ........................................................ 7-4
Parking on a slope ...................................... 7-5
Accessories and loading ............................. 7-5
RIDING YOUR ATV ........................................ 8-1 GETTING TO KNOW YOUR ATV ................ 8-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 8-2
BE CAREFUL WHERE YOU RIDE ............. 8-10
TURNING YOUR ATV................................ 8-13
CLIMBING UPHILL ................................... 8-14
RIDING DOWNHILL .................................. 8-16
CROSSING A SLOPE................................ 8-18
CROSSING THROUGH SHALLOW WATER .................................................... 8-19
RIDING OVER ROUGH TERRAIN ............. 8-21
SLIDING AND SKIDDING.......................... 8-22
WHAT TO DO IF... ..................................... 8-23
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 9-1 Owner’s Manual and tool kit ....................... 9-2 Periodic maintenance chart: Emission
control system .......................................... 9-3
Periodic maintenance chart: General maintenance and lubrication .................... 9-5
Removing and installing panels ................ 9-10
Checking the spark plug........................... 9-18
Engine oil and oil filter cartridge ............... 9-20
Why Yamalube ......................................... 9-24
Final gear oil ............................................. 9-25
Differential gear oil .................................... 9-27
Coolant ..................................................... 9-29
Cleaning the air filter element ................... 9-37
Cleaning the spark arrester ...................... 9-40
V-belt case drain plug............................... 9-41
Adjusting the throttle lever free play ......... 9-42
Valve clearance......................................... 9-42
Brakes....................................................... 9-42
Checking the front and rear brake pads... 9-43
Checking the brake fluid level .................. 9-44
Changing the brake fluid .......................... 9-45
Checking the front and rear brake lever free play .................................................. 9-46
Adjusting the brake pedal free play .......... 9-47
Axle boots................................................. 9-48
Checking and lubricating the cables ........ 9-49
Checking and lubricating the front and rear brake levers ..................................... 9-49UBDE60E0.book Page 2 Monday, April 22, 2019 4:12 PM
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4-1
4
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Radiator cap
2. Battery
3. Fuses
4. Air filter case
5. Spark arrester
6. Engine oil dipstick
7. Oil filter cartridge
8. Coolant reservoir
5
1
2,3
4
6
7
8
1. Rear storage compartment
2. Fuel tank cap
3. Tool kit
4. Center storage compartment
5. Spark plug
6. Winch (equipped models)
7. Front shock absorber
8. Brake pedal
9. V-belt case drain plug
10.Rear shock absorber
5
6
1
7
10
2
3
489
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6-1
6
EBU19203
PRE-OPERATION CHECKS
EBU19226Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 5-20, 6-3
Engine oil • Check oil level in engine, and add recommended oil to specified
level if necessary.
• Check ATV for oil leakage. Correct if necessary. 6-3, 9-20
Final gear oil • Check ATV for oil leakage. Correct if necessary. 6-3, 9-25
Differential gear oil • Check ATV for oil leakage. Correct if necessary. 6-3, 9-27
Coolant • Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
• Check cooling system for leakage. Correct if necessary. 6-3, 9-29
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6-3
6
EBU38000FuelMake sure there is sufficient gasoline in the tank
before starting off. Refuel if necessary. (See page
5-20.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 9-20.)EBU19591Final gear oilMake sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 9-25.)EBU19601Differential gear oilMake sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
9-27.)EBU19632CoolantMake sure that the coolant is at the specified level.
Add coolant as necessary. (See page 9-29.)
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. EBU29083Front and rear brakesBrake levers and brake pedal
Check that there is no free play in the front and
rear brake levers. If there is free play, have a
Yamaha dealer check the brake system.
Check for correct free play in the brake pedal. If
the free play is incorrect, adjust it. (See page
9-47.)
Check the operation of the brake levers and
pedal. They should move smoothly and there
should be a firm feeling when the brakes are ap-
plied. If not, have a Yamaha dealer check the
brake system.
Brake fluid level
Check the brake fluid level. Add fluid if necessary.
(See page 9-44.)
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9-7
9
11*Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
12 *Stabilizer bushes • Check for cracks or other damage, and replace if
necessary. √√√
13 *Rear knuckle pivots • Lubricate with lithium-soap-based grease. √√√
14 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
15 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 *Engine mount • Check for cracks or other damage, and replace if
necessary. √√√
17 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
18 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
19 Engine oil filter car-
tridge • Replace.
√√√
20 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBDE60E0.book Page 7 Monday, April 22, 2019 4:12 PM
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9-20
9
TIPIf a torque wrench is not available when installing
the spark plug, a good estimate of the correct
torque is 1/4–1/2 turn past finger tight. However,
the spark plug should be tightened to the speci-
fied torque as soon as possible. 3. Install the spark plug cap.
4. Install the panels.EBU2746CEngine oil and oil filter cartridgeThe engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter cartridge replaced at the intervals
specified in the periodic maintenance and lubrica-
tion chart.
To check the engine oil level1. Park the ATV on a level surface.
2. Check the engine oil level on a cold engine.
TIPIf the engine was started before checking the oil
level, warm up the engine, and then wait at least
10 minutes until the oil settles for an accurate
reading. 3. Remove the access cover by turning it coun- terclockwise.
4. Remove the engine oil dipstick, and then wipe it off with a clean rag.
Tightening torque:
Spark plug:13 N·m (1.3 kgf·m, 9.6 lb·ft)1. Access cover
1
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9-21
95. Insert the dipstick completely into the oil filler
hole, and then remove it again to check the oil
level.
TIPThe engine oil should be between the minimum
and maximum level marks.
6. If the engine oil is at or below the minimumlevel mark, add sufficient oil of the recom-
mended type to raise it to the correct level.
NOTICE: Be sure the engine oil is at the
correct level, otherwise engine damage
may result.
[ECB00852]
7. Insert the dipstick completely into the oil filler hole.
8. Install the access cover by turning it clock- wise.
1. Engine oil dipstick
1. Maximum level mark
2. Minimum level mark
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9-22
9
To change the engine oil (with or without oil fil-
ter cartridge replacement)
1. Park the ATV on a level surface.
2. Start the engine, warm it up for several min- utes, and then turn it off.
3. Remove the access cover by turning it coun- terclockwise.
4. Place an oil pan under the engine to collect the used oil.
5. Remove the dipstick, and then remove the engine oil drain bolt and its gasket to drain the
oil from the crankcase.
TIPSkip steps 6–10 if the oil filter cartridge is not be-
ing replaced. 6. Remove panel F. (See page 9-10.)
7. Remove the oil filter cartridge with an oil filterwrench.TIPAn oil filter wrench is available at a nearby Yamaha
dealer. 8. Apply a thin coat of engine oil to the O-ring ofthe new oil filter cartridge.
1. Engine oil drain bolt
2. Gasket
12
1. Oil filter cartridge
2. Oil filter wrench
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9-23
9
TIPMake sure that the O-ring is properly seated. 9. Install the new oil filter cartridge with an oil fil-ter wrench, and then tighten it to the specified
torque with a torque wrench. 10. Install panel F.
11. Install the engine oil drain bolt and its new
gasket, and then tighten the bolt to the spec-
ified torque.1. O-ring
1. Torque wrenchTightening torque:Oil filter cartridge:17 N·m (1.7 kgf·m, 13 lb·ft)
Tightening torque: Engine oil drain bolt:33 N·m (3.3 kgf·m, 24 lb·ft)
UBDE60E0.book Page 23 Monday, April 22, 2019 4:12 PM