brake fluid YAMAHA GRIZZLY 700 2022 Owners Manual

OPERATION ................................................... 7-1Starting the engine ...................................... 7-1
Operating the drive select lever and driving in reverse ....................................... 7-2
Engine break-in ........................................... 7-4
Parking ........................................................ 7-4
Parking on a slope ...................................... 7-5
Accessories and loading ............................. 7-5
RIDING YOUR ATV ........................................ 8-1 GETTING TO KNOW YOUR ATV ................ 8-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 8-2
BE CAREFUL WHERE YOU RIDE ............. 8-10
TURNING YOUR ATV................................ 8-13
CLIMBING UPHILL ................................... 8-14
RIDING DOWNHILL .................................. 8-16
CROSSING A SLOPE................................ 8-18
CROSSING THROUGH SHALLOW WATER .................................................... 8-19
RIDING OVER ROUGH TERRAIN ............. 8-21
SLIDING AND SKIDDING.......................... 8-22
WHAT TO DO IF... ..................................... 8-23
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 9-1 Owner’s Manuals and Tool Kit .................... 9-2 Periodic maintenance chart: Emission
control system .......................................... 9-3
Periodic maintenance chart: General maintenance and lubrication .................... 9-5
Removing and installing panels ................ 9-10
Checking the spark plug........................... 9-18
Engine oil and oil filter cartridge ............... 9-20
Why Yamalube ......................................... 9-24
Final gear oil ............................................. 9-25
Differential gear oil .................................... 9-27
Coolant ..................................................... 9-29
Cleaning the air filter element ................... 9-37
Cleaning the spark arrester ...................... 9-40
V-belt case drain plug............................... 9-41
Adjusting the throttle lever free play ......... 9-42
Valve clearance......................................... 9-42
Brakes....................................................... 9-42
Checking the front and rear brake pads... 9-43
Checking the brake fluid level .................. 9-44
Changing the brake fluid .......................... 9-45
Checking the front and rear brake lever free play .................................................. 9-46
Adjusting the brake pedal free play .......... 9-47
Axle boots................................................. 9-48
Checking and lubricating the cables ........ 9-49
Checking and lubricating the front and rear brake levers ..................................... 9-49UBLT60E0.book Page 2 Tuesday, July 13, 2021 9:16 AM

4-2
4
EBU17715Controls and instruments1. Drive select lever
2. Rear brake lever
3. Handlebar switches
4. Horn switch
5. Rear brake fluid reservoir
6. Winch switch
7. Multi-function display
8. Front brake fluid reservoir
9. On-Command 4WD switches
10.Throttle lever
11.Front brake lever
12.Front storage compartment
13.Main switch
14.Auxiliary DC jack1
6
234 7 89
1110 12 14
13
5
UBLT60E0.book Page 2 Tuesday, July 13, 2021 9:16 AM

6-2
6
Front brake• Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
• Check brake pads for wear, and replace if necessary.
• Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary. 6-4, 9-43, 9-44, 9-46
Rear brake • Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
• Check pedal free play, and adjust if necessary.
• Check brake pads for wear, and replace if necessary.
• Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary. 6-4, 9-43, 9-44, 9-46,
9-47
Throttle lever • Make sure that operation is smooth. Lubricate cable and lever
housing if necessary.
• Check lever free play, and adjust if necessary. 6-5, 9-42
Control cables • Make sure that operation is smooth. Lubricate if necessary. 9-49
Wheels and tires • Check wheel condition, and replace if damaged.
• Check tire condition and tread depth. Replace if necessary.
• Check air pressure. Correct if necessary. 6-5
Brake pedal • Make sure that operation is smooth. Lubricate pedal pivoting point
if necessary. 9-50
Brake levers • Make sure that operation is smooth. Lubricate lever pivoting points
if necessary. 9-49
Axle boots • Check for cracks or damage, and replace if necessary. 9-48
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. 6-8
Instruments, lights and
switches • Check operation, and correct if necessary.
6-8
ITEM
ROUTINE PAGE
UBLT60E0.book Page 2 Tuesday, July 13, 2021 9:16 AM

6-4
6
EBU38000FuelMake sure there is sufficient gasoline in the tank
before starting off. Refuel if necessary. (See page
5-20.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 9-20.)EBU19591Final gear oilMake sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 9-25.)EBU19601Differential gear oilMake sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
9-27.)EBU19632CoolantMake sure that the coolant is at the specified level.
Add coolant as necessary. (See page 9-29.)
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. EBU29083Front and rear brakesBrake levers and brake pedal
Check that there is no free play in the front and
rear brake levers. If there is free play, have a
Yamaha dealer check the brake system.
 Check for correct free play in the brake pedal. If
the free play is incorrect, adjust it. (See page
9-47.)
 Check the operation of the brake levers and
pedal. They should move smoothly and there
should be a firm feeling when the brakes are ap-
plied. If not, have a Yamaha dealer check the
brake system.
Brake fluid level
Check the brake fluid level. Add fluid if necessary.
(See page 9-44.)
UBLT60E0.book Page 4 Tuesday, July 13, 2021 9:16 AM

6-5
6Brake fluid leakage
Check to see if any brake fluid is leaking out of the
pipe joints or brake fluid reservoirs. Apply the
brakes firmly for one minute. If a lever moves
slowly inward, there may be a leak in the brake
system. If there is any leakage, the brake system
should be checked by a Yamaha dealer.
Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance,
check the brake pads for wear. (See page 9-43.)
EBU19762Throttle leverCheck the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.
EBU38663TiresCheck and adjust the tire pressure before each
ride. Check tires for wear and damage.
Tire pressure
A low-pressure tire gauge is included as standard
equipment. Make two measurements of the tire
pressure and use the second reading. Dust or dirt
in the gauge could cause the first reading to be in-
correct.
Specified brake fluid:
DOT 41. Low-pressure tire gauge
2. Tire air valve
2
1
UBLT60E0.book Page 5 Tuesday, July 13, 2021 9:16 AM

9-5
9
EBU36894Periodic maintenance chart: General maintenance and lubricationTIPFor ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals in-
stead.
 For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t
ridden for the stated distance or engine operating hours.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills. NO. ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 15 80 160 160 320
1 Air filter element • Clean and replace if necessary. Every 20–40 hours (more often in wet or
dusty areas)
2 *Front brake • Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary. √√√√√
• Replace brake pads. Whenever worn to the limit
UBLT60E0.book Page 5 Tuesday, July 13, 2021 9:16 AM

9-6
9
3*Rear brake • Check operation and correct if necessary.
• Check brake pedal free play and adjust if neces-
sary.
• Check fluid level and ATV for fluid leakage, and correct if necessary. √√√√√
• Replace brake pads. Whenever worn to the limit
4 *Brake hoses • Check for cracks or other damage, and replace if
necessary. √√√√
• Replace. Every 4 years
5 *Brake fluid • Change. Every 2 years
6 *Wheels • Check runout and for damage, and replace if nec-
essary. √ √√√
7 *Tires • Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if necessary. √ √√√
8 *Wheel hub bearings • Check for looseness or damage, and replace if
necessary. √ √√√
9 *V- b e l t • Check for wear, cracks or other damage, and re-
place if necessary. √ √√√
10 *Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 15 80 160 160 320
UBLT60E0.book Page 6 Tuesday, July 13, 2021 9:16 AM

9-9
9
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
UBLT60E0.book Page 9 Tuesday, July 13, 2021 9:16 AM

9-44
9
EBU29845Checking the brake fluid levelBefore riding, check that the brake fluid is above
the minimum level mark. Replenish the brake fluid
if necessary.TIPStraighten the handlebars for an accurate reading. Front brakeRear brake
NOTICEECB01161Brake fluid may damage painted surfaces or
plastic parts. Always clean up spilled fluid im-
mediately. As the brake pads wear, it is normal for the brake
fluid level to gradually go down. A low brake fluid
level may indicate worn brake pads or brake sys-
tem leakage. Therefore, be sure to check the
1. Minimum level mark
2WD
4WD
1
1. Minimum level markSpecified brake fluid:
DOT 4
UBLT60E0.book Page 44 Tuesday, July 13, 2021 9:16 AM

9-45
9brake pads for wear and the brake system for
leakage. If the brake fluid level suddenly goes
down, have a Yamaha dealer check the brake sys-
tem before further riding.
WARNING
EWB02721Improper maintenance can result in loss of
braking ability. Observe these precautions:

Insufficient brake fluid may allow air to enter
the brake system, reducing braking perfor-
mance.
 Clean the filler cap before removing. Use
only DOT 4 brake fluid from a sealed contain-
er.
 Use only the specified brake fluid; otherwise,
the rubber seals may deteriorate, causing
leakage.
 Refill with the same type of brake fluid. Add-
ing a brake fluid other than DOT 4 may result
in a harmful chemical reaction.
 Be careful that water does not enter the
brake fluid reservoir when refilling. Water will
significantly lower the boiling point of the flu-
id and may result in vapor lock.
EBU24294Changing the brake fluidHave a Yamaha dealer change the brake fluid at
the intervals specified in the periodic maintenance
chart. In addition, have the oil seals of the master
cylinders and calipers as well as the brake hoses
replaced at the intervals listed below or whenever
they are damaged or leaking.
Oil seals: Replace every two years.
 Brake hoses: Replace every four years.
UBLT60E0.book Page 45 Tuesday, July 13, 2021 9:16 AM