fuel YAMAHA JOG50R 2009 User Guide

EAU16830
Engine break-in
There is never a more important
period in the life of your engine than
the period between 0 and 1000 km
(600 mi). For this reason, you should
read the following material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themsel-
ves to the correct operating clearan-
ces. During this period, prolonged
full-throttle operation or any condition
that might result in engine overhea-
ting must be avoided.
EAU17213
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10311
sWARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedes-
trians or children are not likely
to touch them and be burned.
Do not park on a slope or on
soft ground, otherwise the
vehicle may overturn, increa-
sing the risk of a fuel leak and
fire.
Do not park near grass or other
flammable materials which
might catch fire.
OPERATION AND IMPORTANT RIDING POINTS
5-4
5
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-2
6
EAU17715
Periodic maintenance and lubrication chart
TIP
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK,
a mileage-based maintenance, is performed instead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
1* Fuel line • Check fuel and vacuum hoses for
cracks or damage. √√√ √√
2
Spark plug • Replace. √√√ √√
3Air filter element • Clean.
√√• Replace. √√
• Check operation, fluid level and
4* Front brake vehicle for fluid leakage. √√ √ √ √ √
• Replace brake pads. Whenever worn to the limit
• Check operation and adjust brake
5*
Rear brake lever free play. √√ √ √ √ √
• Replace brake shoes. Whenever worn to the limit
6*
Brake hose • Check for cracks or damage.
√√√ √√
• Replace. Every 4 years

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1. Auxiliary light bulb
4. Insert a new bulb into the socket.
5. Install the auxiliary light socket
(together with the bulb) by pus-
hing it in.
6. Install the cowling.
EAU25881
Troubleshooting
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition sys-
tems, for example, can cause poor
starting and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter
require any repair, take it to a Yamaha
dealer, whose skilled technicians
have the necessary tools, experience,
and know-how to service the scooter
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15141
sWARNING
When checking the fuel system, do
not smoke, and make sure there
are no open flames or sparks in the
area, including pilot lights from
water heaters or furnaces. Gasoli-
ne or gasoline vapors can ignite or
explode, causing severe injury or
property damage.
1
PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
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EAU25922
Troubleshooting charts
Starting problems or poor engine performance
Check the fuel level in
the fuel tank.
1. FuelThere is enough fuel.
There is no fuel.Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.
2. CompressionThere is compression.
There is no compression.Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.
3. IgnitionWipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.
4. BatteryThe engine turns over
quickly.
The engine turns over
slowly.The battery is good.
Check the battery lead connections,
and charge the battery if necessary.
Dry
WetOpen the throttle halfway and
operate the electric starter.
PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6
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cleaning products, solvent or thin-
ner, fuel (gasoline), rust removers
or inhibitors, brake fluid, antifreeze
or electrolyte.
Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
After normal use
1. Remove dirt with warm water, a
mild detergent, and a soft, clean
sponge, and then rinse tho-
roughly with clean water. Use a
toothbrush or bottlebrush for
hard-to-reach areas. Stubborn
dirt and insects will come off
more easily if the area is covered
with a wet cloth for a few minutes
before cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
1. Since sea salt or salt sprayed on
the roads during winter are extre-
mely corrosive in combination
with water, carry out the following
steps after each ride in the rain,
near the sea or on salt-sprayed
roads.
TIP
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down. NOTI-
CE:Do not use warm watersince it increases the corrosive
action of the salt.
[ECA10791]
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal clea-
ner to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
SCOOTER CARE AND STORAGE
7-2
7
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EWA10941
sWARNING
Contaminants on the brakes or
tires can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
Before operating the scooter
test its braking performance
and cornering behavior.
ECA10800
NOTICE
Apply spray oil and wax spa-
ringly and make sure to wipe
off any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP
Consult a Yamaha dealer for advice
on what products to use.EAU26301
Storage
Short-term
Always store your scooter in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA10820
NOTICE
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for seve-
ral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Drain the carburetor float cham-
ber by loosening the drain bolt;
this will prevent fuel deposits
from building up. Pour the drai-
ned fuel into the fuel tank.
SCOOTER CARE AND STORAGE
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3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap
onto the spark plug, and then
place the spark plug on the
cylinder head so that the
electrodes are grounded.
(This will limit sparking during
the next step.)
d. Turn the engine over several
times with the starter. (This
will coat the cylinder wall with
oil.) WARNING! To prevent
damage or injury from spar-
king, make sure to ground
the spark plug electrodes
while turning the engine
over. e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
5. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alter-
natively, turn the wheels a little
every month in order to prevent
the tires from becoming degra-
ded in one spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery in
an excessively cold or warm pla-
ce [less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more
information on storing the bat-
tery, see page 6-19.TIP
Make any necessary repairs before
storing the scooter.
SCOOTER CARE AND STORAGE
7-4
7
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Dimensions:Overall length:
1740 mm (68.5 in)
Overall width:
675 mm (26.6 in)
Overall height:
1065 mm (41.9 in)
Seat height:
770 mm (30.3 in)
Wheelbase:
1210 mm (47.6 in)
Ground clearance:
132 mm (5.20 in)
Weight:With oil and fuel:
CS50/CS50M: 81.0 kg (178.6 lb)
CS50Z: 84.0 kg (185.2 lb)
Engine:CS50/CS50M: Air cooled 2-stroke
CS50Z: Liquid cooled 2-stroke
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
49.2 cm
3
Bore x stroke:
40.0 x 39.2 mm (1.57 x 1.54 in)
Compression ratio:
CS50: 11.60:1
CS50M: 10.10 :1
CS50Z: 11.40 :1
Starting system:
Electric starter and kickstarter
Lubrication system:
Separate lubrication (Yamaha autolube)Ty p e :
YAMALUBE 2 or 2-stroke engine oil
Engine oil quantity:Quantity:
1.40 L (1.48 US qt, 1.23 Imp.qt)
Final transmission oil:Ty p e :
SAE10W30 type SE motor oil
Quantity:
0.11 L (0.12 US qt) (0.10 Imp.qt)
Cooling system (CS50Z):Coolant reservoir capacity (up to the maxi-
mumlevel mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes):
0.91 L (0.96 US qt) (0.80 Imp.qt)
Air filter:Air filter element:
Wet element
Fuel:
Recommended fuel:
Regular unleaded gasoline
Fuel tank capacity:
5.5 L (1.45 US gal, 1.21 Imp.gal)
Fuel reserve amount:
1.9 L (0.50 US gal, 0.42 Imp.gal)
Carburetor:Manufacturer:
GURTNER
Type x quantity:
PY12
Spark plug(s):Manufacturer/model:
CS50-CS50Z: NGK/BR8HS
CS50M: NGK/BPR4HS
Spark plug gap:
0.6-0.7 mm (0.024-0.028 in)
Clutch:Clutch type:
Dry, centrifugal automatic
Transmission:Primary reduction system:
Helical gear
Primary reduction ratio:
52/13 (4.000)
Secondary reduction system:
Spur gear
Secondary reduction ratio:
CS50: 42 x 13 (3.230)
CS50M: 45 x 12(3.750)
CS50Z: 43 x 13 (3.308)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic type
Chassis:Frame type:
Steel tube underbone
Caster angle:
25.00 º
Trail:
80.0 mm (3.15 in)
Front tire:Ty p e :
Tubeless
SPECIFICATIONS
8-1
8
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2-stroke engine oil ...................................3-10
AAcceleration and deceleration ...................5-2
Air filter element .........................................6-9
Auxiliary light bulb, replacing ...................6-24
BBattery......................................................6-19
Brake fluid level, checking .......................6-15
Brake fluid, changing ...............................6-16
Brake lever, front ........................................3-6
Brake lever, rear .........................................3-7
Brake levers, lubricating ..........................6-16
Brake pads and shoes, checking ............6-14
Braking .......................................................5-3
C
Carburetor,adjusting.................................6-10
Care............................................................7-1
Catalytic converter .....................................3-9
Centerstand, checking and lubricating ....6-17
Coolant.......................................................6-8
Cowling and panel, removing
and installing............................................6-5
DDimmer switch ...........................................3-6
EEngine break-in ..........................................5-4
FFinal transmission oil .................................6-7
Front brake lever free play, checking.......6-13
Front fork, checking .................................6-18
Fuel ............................................................3-8
Fuel and 2-stroke engine oil tank caps .....3-7
Fuel consumption, tips for reducing ..........5-3
Fuse, replacing.........................................6-20
HHandlebar switches ...................................3-6
Headlight and front turn signal light
bulb, replacing .......................................6-21
High beam indicator light...........................3-2
Horn switch ................................................3-6
IIdentification numbers ...............................9-1
Indicator and warning lights ......................3-2
KKey identification number ..........................9-1
Kickstarter ................................................3-10
LLicense plate light bulb, replacing ...........6-24
Luggage hook ..........................................3-13
MMain switch/steering lock ..........................3-1
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display ................................3-4
OOil level warning light .................................3-3
PParking .......................................................5-4
Part locations .............................................1-5
Periodic maintenance and lubrication
chart .........................................................6-2
Pre-operation check list .............................4-2
RRear brake lever free play, adjusting .......6-13
Rider seat .................................................3-11
SSafe-riding points.......................................1-5
Safety information ......................................1-1Shock absorber assembly, adjusting.......3-12
Spark plug, checking .................................6-6
Specifications.............................................7-3
Speedometer .............................................3-3
Start switch ................................................3-6
Starting a cold engine ................................5-1
Starting off .................................................5-2
Steering, checking ...................................6-18
Storage.......................................................7-3
Storage compartment ..............................3-11
TTail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-23
Throttle cable free play, adjusting ............6-10
Throttle grip and cable, checking and
lubricating ..............................................6-16
Tires .........................................................6-11
Troubleshooting .......................................6-25
Troubleshooting charts ............................6-26
Turn signal indicator lights .........................3-2
Turn signal switch ......................................3-6
VVehicle identification number .....................9-1
WWheel bearings, checking........................6-19
Wheels .....................................................6-12
INDEX
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