battery YAMAHA KODIAK 450 2022 Owners Manual

Checking and lubricating the cables......... 9-49
Checking and lubricating the front and rear brake levers ..................................... 9-49
Checking and lubricating the brake pedal ....................................................... 9-50
Checking the wheel hub bearings............. 9-51
Lubricating the drive shaft universal joint ......................................................... 9-51
Checking the stabilizer bushes ................. 9-51
Lubricating the rear knuckle pivots ........... 9-52
Lubricating the steering shaft ................... 9-52
Battery....................................................... 9-53
Replacing a fuse ....................................... 9-57
Replacing a headlight bulb ....................... 9-59
Adjusting a headlight beam ...................... 9-62
Replacing the brake/tail light bulb ............ 9-63
Removing a wheel ..................................... 9-63
Installing a wheel....................................... 9-64
Troubleshooting ........................................ 9-65
Troubleshooting charts ............................. 9-66
CLEANING AND STORAGE ......................... 10-1 Cleaning .................................................... 10-1
Storage...................................................... 10-2 SPECIFICATIONS ........................................ 11-1
CONSUMER INFORMATION....................... 12-1
Emissions Certification label (for Europe) ............................................. 12-1
INDEX .......................................................... 13-1
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3-6
3gerous loss of lights or engine power. Also, the
battery tends to discharge more quickly if elec-
trical accessories are added.
WARNING
EWB00073Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide,
a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nau-
sea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless,
tasteless gas which may be present even if you
do not see or smell any engine exhaust. Deadly
levels of carbon monoxide can collect rapidly
and you can quickly be overcome and unable
to save yourself. Also, deadly levels of carbon
monoxide can linger for hours or days in en-
closed or poorly ventilated areas. If you experi-
ence any symptoms of carbon monoxide
poisoning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREATMENT.

Do not run engine indoors. Even if you try to
ventilate engine exhaust with fans or open
windows and doors, carbon monoxide can
rapidly reach dangerous levels. 
Do not run engine in poorly ventilated or par-
tially enclosed areas such as barns, garages,
or carports.
 Do not run engine outdoors where engine
exhaust can be drawn into a building through
openings such as windows and doors.

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4
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Radiator cap
2. Air filter
3. Battery
4. Fuses
5. Brake/tail light
6. Engine oil filler cap
7. Oil filter cartridge
8. Coolant reservoir
9. V-belt cooling duct check hose
1
2
3
4
5
9
7
8
6
1. Spark arrester
2. Storage compartment and tool kit
3. Fuel tank cap
4. Spark plug
5. Auxiliary DC jack
6. Front shock absorber
7. Winch
8. Rear brake light switch
9. Brake pedal
10.V-belt case drain plug
11.Rear shock absorber111
7
2
3
4
56
8
10
9
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5-9
5
For differential gear lock models
EBU18081Engine stop switch “ / ”
Set this switch to “ ” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this
switch to stop the engine in an emergency situa-
tion. The engine will not start or run when this
switch is set to “ ”.
EBU18102Start switch “ ”
Push this switch to crank the engine with the start-
er. See the starting instructions on page 7-1 prior
to starting the engine.EBU34123Light switch “ / /OFF”
Set this switch to “ ” to turn on the left and right
headlights (low beams) and the taillight. Set the
switch to “ ” to turn on the left and right head-
lights (high beams), the handlebar-mounted light
(equipped models), and the taillight. Set the switch
to “OFF” to turn off all the lights.NOTICEECB00046Do not use the headlights with the engine
turned off for an extended period of time. The
battery may discharge to the point that the
starter will not have enough power to crank the
engine. If this should happen, remove the bat-
tery and recharge it. (See page 9-53.) EBU18171Horn switch “ ”
Press the switch to sound the horn.
1. On-Command drive switch “2WD/4WD”
2. On-Command drive switch “4WD/LOCK”
3. Drive switch lock lever
2WD
4WD
LOCK4WD
3
3
2
1
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5
a safe distance away. Use hook strap to keep
hands away from fairlead when winding the
winch rope.
NOTICEECBM0051Prolonged winching can overheat the winch
motor and can drain the vehicle’s battery, even
when the engine is idling. Allow the winch mo-
tor to cool and the battery to recharge between
uses. EBU28972Trailer hitch (equipped models)This ATV is equipped with a 5 cm (2 in) trailer hitch
receiver.
Trailer towing equipment can be obtained at a
Yamaha dealer. (See page 7-6 for precaution in- formation.)
1. Trailer hitch receiver
1
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5
NOTICEECB00122If accessories are used with the engine off or
with the headlights on, the battery may dis-
charge to the point that the engine will not
start.
 Do not use an automotive cigarette lighter or
other accessory with a plug that gets hot.
The DC jack may be damaged. UBHT60E0.book Page 25 Wednesday, August 4, 2021 8:09 AM

7-2
7on. If the indicator light does not come on,
have a Yamaha dealer check the electrical
circuit.
3. Apply the rear brake lever or brake pedal.
4. Release the throttle lever, then push the start switch to crank the engine with the starter.
Release the start switch when the engine has
started.
TIPIf the engine fails to start, release the start switch.
Wait a few seconds before the next cranking at-
tempt to allow battery voltage to restore. Do not
crank the engine more than 10 seconds on any
single attempt. NOTICEECB00164For maximum engine life, never accelerate
hard when the engine is cold!
EBU36230Operating the drive select lever and
driving in reverseNOTICEECB03330Do not shift without coming to a complete stop
and waiting for the engine to return to normal
idle speed. Damage to the engine or drivetrain
may occur. Shifting: Neutral to High-range and High-range
to Low-range1. Bring the ATV to a complete stop.
2. Apply the brake pedal, and then shift by mov- ing the drive select lever along the shift guide.TIPMake sure that the drive select lever is completely
shifted into position.
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9
For non-EPS models
For EPS models
TIPFor parts equipped with a grease nipple, use a
grease gun. EBU38781BatteryThis model is equipped with a 12-volt VRLA
(valve-regulated lead-acid) battery. There is no
need to check the electrolyte or to add distilled
water. However, the battery lead connections
need to be checked and tightened, and the bat-
tery terminals cleaned if corroded. If the battery
seems to have discharged, recharge it as soon as
possible.TIP
Wear gloves and eye protection in a ventilated
area away from sparks and open flames. Wash
hands after handling.
 It is recommended to have the battery serviced
by a Yamaha dealer.
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9
WARNING
EWB02161Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes when
working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or using
in an enclosed space.
KEEP OUT OF REACH OF CHILDREN. To remove the battery1. Remove the seat. NOTICE: When removing
the battery, the main switch must be off,
and the negative lead must be disconnect-
ed before the positive lead.
[ECB01002]
2. Remove the battery holding plate by remov- ing the bolts.
3. Disconnect the negative battery lead first, then the positive battery lead by removing
their bolts.
4. Pull the battery out of its compartment.1. Battery holding plate
2. Bolt
3. Negative battery lead (black)
4. Positive battery lead (red)
2
3
4
1
2
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9
NOTICEECB00622Never attempt to open the battery or remove
the battery cell seals, as this would permanent-
ly damage the battery. To charge the battery
Confirm the recommended charging rate as
specified on the battery itself.
 Select a suitable charger and follow the manu-
facturer’s instructions.NOTICEECB00933To charge a VRLA (valve-regulated lead-acid)
battery, a special battery charger is required.
Using a conventional battery charger will dam-
age the battery. To store the battery
If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.
 If the battery will be stored for more than two
months, check it at least once a month and fully
charge it if necessary.
NOTICEECB00942Always keep the battery charged. Storing the
battery in a discharged state for an extended
period of time will cause permanent battery
damage.
 Do not store the battery in an excessively
cold or warm place [below freezing or above
30 °C (90 °F)]. To install the battery
1. Place the battery in its compartment. NOTICE: When installing the battery, the
main switch must be off, and the positive
lead must be connected before the nega-
tive lead.
[ECB01111]
2. Connect the positive battery lead first, then connect the negative battery lead by installing
their bolts.
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