check engine YAMAHA KODIAK 450 2022 Owners Manual

EBU17421
TABLE OF CONTENTS
VEHICLE IDENTIFICATION ............................ 1-1Identification numbers ................................ 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 2-1
SAFETY INFORMATION ................................ 3-1
DESCRIPTION................................................ 4-1 Left view ...................................................... 4-1
Right view.................................................... 4-1
Controls and instruments............................ 4-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 5-1 Main switch ................................................. 5-1
Indicator lights and warning lights .............. 5-1
Display unit ................................................. 5-4
Handlebar switches .................................... 5-7
Throttle lever ............................................. 5-13
Speed limiter ............................................. 5-13
Front brake lever ....................................... 5-14
Brake pedal and rear brake lever .............. 5-14
Drive select lever ....................................... 5-15 Fuel tank cap ............................................ 5-16
Fuel ........................................................... 5-17
Seat .......................................................... 5-18
Storage compartment............................... 5-19
Front carrier .............................................. 5-20
Rear carrier ............................................... 5-20
Front and rear shock absorbers .............. 5-20
Winch ....................................................... 5-22
Trailer hitch (equipped models) ................ 5-23
Auxiliary DC jack....................................... 5-24
PRE-OPERATION CHECKS .......................... 6-1 Fuel ............................................................. 6-3
Engine oil .................................................... 6-3
Final gear oil ............................................... 6-3
Differential gear oil ...................................... 6-3
Coolant ....................................................... 6-3
Front and rear brakes ................................. 6-3
Throttle lever ............................................... 6-4
Tires ............................................................ 6-4
Chassis fasteners ....................................... 6-7
Instruments, lights and switches ................ 6-7UBHT60E0.book Page 1 Wednesday, August 4, 2021 8:09 AM

OPERATION ................................................... 7-1Starting the engine ...................................... 7-1
Operating the drive select lever and driving in reverse ....................................... 7-2
Engine break-in ........................................... 7-4
Parking ........................................................ 7-4
Parking on a slope ...................................... 7-5
Accessories and loading ............................. 7-5
RIDING YOUR ATV ........................................ 8-1 GETTING TO KNOW YOUR ATV ................ 8-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 8-2
BE CAREFUL WHERE YOU RIDE ............... 8-9
TURNING YOUR ATV................................ 8-12
CLIMBING UPHILL ................................... 8-13
RIDING DOWNHILL .................................. 8-16
CROSSING A SLOPE................................ 8-17
CROSSING THROUGH SHALLOW WATER .................................................... 8-18
RIDING OVER ROUGH TERRAIN ............. 8-20
SLIDING AND SKIDDING.......................... 8-21
WHAT TO DO IF... ..................................... 8-22
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 9-1 Owner’s Manuals and Tool Kit .................... 9-2 Periodic maintenance chart: Emission
control system .......................................... 9-3
Periodic maintenance chart: General maintenance and lubrication .................... 9-5
Removing and installing panels ................ 9-10
Checking the spark plug........................... 9-17
Engine oil and oil filter cartridge ............... 9-19
Why Yamalube ......................................... 9-23
Final gear oil ............................................. 9-24
Changing the differential gear oil .............. 9-27
Coolant ..................................................... 9-29
Cleaning the air filter ................................. 9-33
Cleaning the spark arrester ...................... 9-36
V-belt cooling duct check hose ................ 9-37
V-belt case drain plug............................... 9-37
Adjusting the throttle lever free play ......... 9-38
Valve clearance......................................... 9-39
Brakes....................................................... 9-39
Checking the front brake pads and rear brake friction plates ................................ 9-40
Checking the brake fluid level .................. 9-40
Changing the brake fluid .......................... 9-42
Checking the front brake lever free play... 9-42
Adjusting the rear brake lever and brake pedal ....................................................... 9-42
Axle boots................................................. 9-47
Brake light switches ................................. 9-48UBHT60E0.book Page 2 Wednesday, August 4, 2021 8:09 AM

3-4
3
Never maintain an ATV without proper knowl-
edge. Contact an authorized ATV dealer to in-
form you on basic ATV maintenance. Certain
maintenance can only be carried out by certified
staff.
In the event of an accident 1. If serious injuries are incurred, you may be safer staying next to your vehicle; it may
shield you from oncoming riders. Depending
on your injuries and position in the trail; you
must make a judgment call as to whether you
should move to a position off the trail. If you
have sustained head, neck, or back injuries,
or cannot feel your limbs, you should not
move. Keep your helmet on and remain mo-
tionless. Lie down next to your vehicle and
wait for help.
2. If less serious injuries are incurred and you can walk, then move to a position off the trail.
Check yourself for injuries and apply first aid
as needed.
3. If your injuries are light, when safe to do so, move your vehicle off the trail to avoid colli-
sions with oncoming riders. Check for injuries
and apply first aid as necessary. If you can
physically operate your vehicle, inspect your vehicle. If the vehicle is in safe operating con-
dition and you can safely operate it, restart it
and ride gently back to camp or other known
location where you can receive medical at-
tention. If necessary, contact your riding party
or local authorities to let them know where
you are and what has happened.
In the event of a breakdown 1. If your vehicle will not restart or is not in safe operating condition, turn off the main switch
and engine stop switch. If the breakdown oc-
curs at twilight or night, leave the main switch
on so that your lights may warn other riders of
your stopped vehicle.
2. Get out of danger. Check for oncoming vehi- cles and when safe, push your vehicle to the
side of the trail or even off the main trail to
avoid any possible collisions with oncoming
riders. If you cannot move your vehicle by
yourself, when safe, walk to the nearest van-
tage point and signal an oncoming rider to
help you push your vehicle to a safe place off
the trail.
3. Inspect your vehicle for any immediate haz- ardous conditions. The most obvious hazard-
ous conditions are leaking fuel and
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4-1
4
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Radiator cap
2. Air filter
3. Battery
4. Fuses
5. Brake/tail light
6. Engine oil filler cap
7. Oil filter cartridge
8. Coolant reservoir
9. V-belt cooling duct check hose
1
2
3
4
5
9
7
8
6
1. Spark arrester
2. Storage compartment and tool kit
3. Fuel tank cap
4. Spark plug
5. Auxiliary DC jack
6. Front shock absorber
7. Winch
8. Rear brake light switch
9. Brake pedal
10.V-belt case drain plug
11.Rear shock absorber111
7
2
3
4
56
8
10
9
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5-2
5For differential gear lock models
EBU17861Neutral indicator light “ ”
This indicator light comes on when the transmis-
sion is in the neutral position.
EBU17831Reverse indicator light “ ”
This indicator light comes on when the transmis-
sion is in the reverse position.EBU17971Park indicator light “ ”
This indicator light comes on when the transmis-
sion is in the park position.EBU34562Coolant temperature warning light “ ”
This warning light comes on when the engine
overheats. When this occurs during operation,
stop the engine as soon as it is safe to do so and
allow it to cool down for about 10 minutes.
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). The
warning light should come on for a few seconds,
and then go off.
If the warning light does not come on initially when
the key is turned to “ ” (on), or if the warning
light remains on, have a Yamaha dealer check the
electrical circuit.TIPThe radiator fan turns on or off automatically ac-
cording to the coolant temperature.
1. Neutral indicator light “N”
2. Reverse indicator light “R”
3. Park indicator light “P”
4. Coolant temperature warning light “ ”
5. Electric Power Steering warning light “EPS”
6. Engine trouble warning light “ ”
7. Four-wheel drive indicator light “ ”
8. Differential gear lock indicator light “ ” 1
2
3
4
6
7
8
5
DIFF.LOCK
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5-3
5
NOTICEECB02401The engine may overheat if the ATV is over-
loaded. Reduce the load to specification.
 The engine may overheat if mud or dirt has
accumulated on the radiator. Gently clean
the radiator. (See page 10-1.)
 Continuous use while the warning light is on
will damage the engine. EBU27289Engine trouble warning light “ ”
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). The
warning light should come on for a few seconds,
and then go off.
If the warning light does not come on initially when
the key is turned to “ ” (on), or if the warning
light remains on, have a Yamaha dealer check the
vehicle.
For non-differential gear lock models
This warning light comes on or flashes when an
electrical circuit monitoring the engine is not work-
ing correctly. When this occurs, have a Yamaha
dealer check the self-diagnostic system. For differential gear lock models
This warning light comes on or flashes if a problem
is detected in the electrical circuit monitoring the
engine. When this occurs, the display will indicate
an error code (see page 5-6). Have a Yamaha
dealer check the self-diagnostic system.
EBU30572Electric Power Steering warning light “EPS”
(equipped models)
This warning light comes on when the key is
turned to “ ” (on), and then goes off once the
engine is started. If the warning light remains on or
comes on after the engine is started, the EPS sys-
tem may not be working correctly. When this oc-
curs, have a Yamaha dealer check the EPS
system.
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). If the
warning light does not come on, have a Yamaha
dealer check the electrical circuit.TIP
If the engine is stopped using the engine stop
switch and the key is in the “ ” (on) position,
the EPS warning light comes on to indicate that
the power assistance for the steering is not
functioning.
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5-6
5Odometer and tripmeter
The odometer shows the total distance traveled
by the vehicle.
The tripmeter shows the distance traveled since it
was last reset.
To reset the tripmeter, push the select button
“SEL” for one second.
TIP
The odometer will lock at 99999.
 The tripmeter will reset and continue counting
after 9999.9 is reached. Service tripmeter
The service tripmeter shows the distance traveled
since it was reset at the last maintenance.
To reset the service tripmeter, push the select but-
ton “SEL” for one second.TIPThe service tripmeter will reset and continue
counting after 9999.9 is reached. Hour meter
The hour meter shows the total time the engine
has been running. Self-diagnostic device
This model is equipped with a self-diagnostic de-
vice for various electrical circuits.
For non-differential gear lock models
If a problem is detected in any of those circuits,
the engine trouble warning light will come on or
flash.
If this occurs, have a Yamaha dealer check the ve-
hicle.
1. Error code display
2. Engine trouble warning light “ ”
2
DIFF.LOCK
1
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5-7
5
For differential gear lock models
If a problem is detected in any of those circuits,
the engine trouble warning light will come on or
flash, and the display will indicate an error code.
If the display indicates an error code, note the
code number and have a Yamaha dealer check
the vehicle.
NOTICEECB01181To prevent engine damage, be sure to consult
a Yamaha dealer as soon as possible if this oc-
curs.
EBU18068Handlebar switchesFor non-differential gear lock models1. Light switch “ / /OFF”
2. Engine stop switch “ / ”
3. Start switch “ ”
4. Horn switch “ ”
5. Winch switch “OUT/IN”
34
521
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5-13
5
All wheels turn at the same speed when the dif-
ferential gear is locked, so it takes more effort
to turn the ATV. The effort needed to turn in-
creases with the riding speed. You may lose
control and have an accident if you cannot
make a sharp enough turn for the speed you
are traveling.
EBU18286Throttle leverPush the throttle lever to increase engine speed.
Spring tension returns the lever to the rest position
when released. Always check that the throttle le-
ver returns normally before starting the engine.
EBU18325Speed limiterThe speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed to
the maximum.
Adjusting the speed limiter1. Loosen the locknut.
2. To increase the maximum engine power
available and the maximum speed of the ATV,
turn the adjusting screw in direction (a). To
decrease the maximum engine power avail-
able and the maximum speed of the ATV, turn
1. Throttle lever
2WD
4WD
1
1. Locknut
2. Adjusting screw
3. No more than 12 mm (0.47 in)
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6-1
6
EBU19203
PRE-OPERATION CHECKS
EBU19227Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 5-17, 6-3
Engine oil • Check oil level in engine, and add recommended oil to specified
level if necessary.
• Check ATV for oil leakage. Correct if necessary. 6-3, 9-19
Final gear oil • Check ATV for oil leakage. Correct if necessary. 6-3, 9-24
Differential gear oil • Check ATV for oil leakage. Correct if necessary. 6-3, 9-27
Coolant • Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
• Check cooling system for leakage. Correct if necessary. 6-3, 9-29
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