engine YAMAHA KODIAK 700 2018 Repair Manual

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EBU25962
SPECIFICATIONS
Dimensions:Overall length:2070 mm (81.5 in)
Overall width: 1180 mm (46.5 in)
Overall height:
1240 mm (48.8 in)
Seat height: 860 mm (33.9 in)
Wheelbase: 1250 mm (49.2 in)
Ground clearance:
275 mm (10.8 in)
Minimum turning radius: 3200 mm (126 in)Weight:Curb weight:
300.0 kg (661 lb) (YFM70KDHJ, YFM70KDXJ)
307.0 kg (677 lb) (YFM70KPXJ)
313.0 kg (690 lb) (YFM70KPAJ, YFM70KPHJ,
YFM70KPSJ)Noise and vibration level:Noise level (77/311/EEC):80.0 dB(A) at 3125 r/min (YFM70KDHJ,
YFM70KDXJ_EUR/FRA/GBR, YFM70KPAJ,
YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ_EUR/FRA/GBR) Uncertainty of measurement:
3.0 dB(A) (YFM70KDHJ, YFM70KDXJ_EUR/FRA/GBR,
YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ_EUR/FRA/GBR)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s² (YFM70KDHJ,
YFM70KDXJ_EUR/FRA/GBR, YFM70KPAJ,
YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ_EUR/FRA/GBR)
Uncertainty of measurement:
0.0 m/s² (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ_EUR/FRA/GBR)
0.1 m/s² (YFM70KDHJ, YFM70KDXJ_EUR/FRA/GBR)
Vibration on handle (EN1032, ISO5008): Will not exceed 2.5 m/s² (YFM70KDHJ,
YFM70KDXJ_EUR/FRA/GBR, YFM70KPAJ,
YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ_EUR/FRA/GBR)
Uncertainty of measurement:
0.3 m/s² (YFM70KDHJ, YFM70KDXJ_EUR/FRA/GBR,
YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ_EUR/FRA/GBR)
Engine:Engine type:Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Single cylinder
Displacement: 708 cm³
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Bore × stroke:
103.0 × 85.0 mm (4.06 × 3.35 in)
Compression ratio: 10.1 : 1
Starting system:
Electric starter
Lubrication system: Wet sumpEngine oil:Recommended brand:
YAMALUBE
Type: SAE 0W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA Engine oil quantity:
Without oil filter cartridge replacement:
2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter cartridge replacement: 2.10 L (2.22 US qt, 1.85 Imp.qt)
Final gear oil:Type:
Yamaha Friction Modified Plus Shaft Drive Oil (Part No.: ACC-SHFTL-PL-32)
Quantity:
0.52 L (0.55 US qt, 0.46 Imp.qt)Differential gear oil:Type:Yamaha Friction Modified Plus Shaft Drive Oil (Part No.: ACC-SHFTL-PL-32) or SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.22 L (0.23 US qt, 0.19 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.76 L (1.86 US qt, 1.55 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity: 18.0 L (4.75 US gal, 3.96 Imp.gal)
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 0W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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Handlebar-mounted light:Bulb type:Halogen bulb (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)Bulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Handlebar-mounted light: 12 V, 35.0/36.5 W × 1 (YFM70KPAJ, YFM70KPHJ,
YFM70KPSJ, YFM70KPXJ)
Tail/brake light: 12 V, 5.0/21.0 W × 1
Meter lighting: EL (Electroluminescent) (YFM70KPAJ, YFM70KPHJ,
YFM70KPSJ, YFM70KPXJ)
Neutral indicator light: LED
Fuel level warning light:
LED (YFM70KDHJ, YFM70KDXJ)
Reverse indicator light: LED
Coolant temperature warning light: LED
EPS warning light:
LED (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Park indicator light:
LED
Four-wheel-drive indicator light: 12 V, 1.7 W × 1 (YFM70KDHJ, YFM70KDXJ)
Engine trouble warning light: LED High-range indicator light:
LED (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Low-range indicator light: LED (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Differential gear lock indicator light: LED (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Fuses:Main fuse:40.0 A
Fuel injection system fuse:
15.0 A
EPS fuse: 40.0 A (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Headlight fuse: 10.0 A (YFM70KDHJ, YFM70KDXJ)
15.0 A (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Radiator fan motor fuse:
20.0 A
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INDEX
AAccessories and loading ................................................ 6-5
Accessories, DC jack ...................................................4-24
Air filter element, cleaning ............................................ 8-37
Axle boots .................................................................... 8-48BBattery .......................................................................... 8-53
Brake fluid, changing ...................................................8-44
Brake fluid level, checking ........................................... 8-43
Brake lever free play, checking the front ..................... 8-45
Brake lever, front .......................................................... 4-15
Brake levers, checking and lubricating ........................ 8-49
Brake light switches ..................................................... 8-48
Brake pads and friction plates, checking ..................... 8-42
Brake pedal and rear brake lever ................................. 4-16
Brake pedal, checking and lubricating ........................ 8-50
Brakes .......................................................................... 8-42
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-49
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-22
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-29
Coolant temperature warning light ................................. 4-3DDifferential gear lock, indicators (YFM70KPXJ / YFM70KPAJ / YFM70KPHJ / YFM70KPSJ) ................ 4-5 Differential gear oil ............................................... 5-3, 8-27
Drive lever 2WD/4WD (YFM70K
DXJ / YFM70KDHJ) ... 4-13
Drive select lever .......................................................... 4-16
Drive select lever and driving in reverse ........................ 6-2
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-20
Engine stop switch ......................................................... 4-9
Engine trouble warning light .......................................... 4-3
EPS warning light (for EPS model) ................................. 4-4FFinal gear oil ......................................................... 5-3, 8-24
Four-wheel drive icon (YFM70KPXJ / YFM70KPAJ / YFM70KPHJ / YFM70KPSJ) ........................................ 4-5
Four-wheel drive indica tor light (YFM70KDXJ /
YFM70KDHJ) ............................................................... 4-4
Four-wheel drive switch (On-Command 4WD)
(YFM70KPXJ / YFM70KPAJ / YFM70KPHJ /
YFM70KPSJ) ............................................................. 4-11
Fuel ...................................................................... 4-17, 5-3
Fuel level warning light (YFM70KDXJ / YFM70KDHJ) ............................................................... 4-3
Fuel tank cap ............................................................... 4-17
Fuses, replacing ........................................................... 8-57HHandlebar switches ....................................................... 4-8
Headlight beam, adjusting ........................................... 8-62
Headlight bulb, replacing ............................................. 8-59
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High-range indicator light (YFM70KPXJ / YFM70KPAJ / YFM70KPHJ / YFM70KPSJ) ................ 4-2
Horn switch .................................................................. 4-10IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-1
Instruments, lights and switches ................................... 5-6LLabel locations ............................................................... 1-1
Light switch .................................................................. 4-10
Low-range indicator light (YFM70KPXJ / YFM70KPAJ / YFM70KPHJ / YFM70KPSJ) ................ 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-5
Maintenance chart, emission control system ................ 8-3
Model label .................................................................. 11-1
Multi-function display (YFM70KPXJ / YFM70KPAJ / YFM70KPHJ / YFM70KPSJ) ....................................... 4-5NNeutral indicator light ..................................................... 4-2OOn-Command drive switch “4WD/LOCK” (YFM70KPXJ / YFM70KPAJ / YFM70KPHJ /
YFM70KPSJ) ............................................................. 4-12
Override switch (YFM70KPXJ / YFM70KPAJ / YFM70KPHJ / YFM70KPSJ) ..................................... 4-10
Owner’s manual and tool kit .......................................... 8-2PPanels, removing and installing ..................................... 8-9
Park indicator light ......................................................... 4-2 Parking ........................................................................... 6-4
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1
RRear brake, adjusting the lever, pedal free play .......... 8-45
Rear knuckle pivots, lubricating .................................. 8-52
Reverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-19
Shock absorber assemblies, adjusting the front and
rear (YFM70KPXJ / YFM70KPAJ / YFM70KPHJ /
YFM70KPSJ) ............................................................. 4-22
Spark arrester, cleaning ............................................... 8-39
Spark plug, checking ................................................... 8-17
Specifications .............................................................. 10-1
Speed limiter ................................................................ 4-15
Stabilizer bushes, checking .......... ............................... 8-51
Starting the engine ........................................................ 6-1
Start switch .................................................................. 4-10
Steering shaft, lubricating ............................................ 8-52
Storage .......................................................................... 9-2
Storage compartment .................................................. 4-20TTail/brake light bulb, replacing .................................... 8-63
Throttle lever ......................................................... 4-14, 5-4
Throttle lever free play, adjusting ................................ 8-41
Tires ............................................................................... 5-4
Trailer hitch (YFM70KPXJ / YFM70KPAJ / YFM70KPHJ / YFM70KPSJ) ..................................... 4-23
Troubleshooting ........................................................... 8-65
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