check engine YAMAHA KODIAK 700 2021 Owners Manual

EBU17421
TABLE OF CONTENTS
VEHICLE IDENTIFICATION ............................ 1-1Identification numbers ................................ 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 2-1
SAFETY INFORMATION ................................ 3-1
DESCRIPTION................................................ 4-1 Left view ...................................................... 4-1
Right view.................................................... 4-1
Controls and instruments............................ 4-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 5-1 Main switch ................................................. 5-1
Indicator lights and warning lights .............. 5-1
Multi-function display (YFM700FWBD) ....... 5-6
Handlebar switches .................................. 5-12
Drive lever “2WD/4WD” (YFM700FWB) .... 5-17
Throttle lever ............................................. 5-18
Speed limiter ............................................. 5-19
Front brake lever ....................................... 5-19
Brake pedal and rear brake lever .............. 5-20 Drive select lever ...................................... 5-21
Fuel tank cap ............................................ 5-21
Fuel ........................................................... 5-22
Seat .......................................................... 5-24
Storage compartment............................... 5-25
Front carrier .............................................. 5-26
Rear carrier ............................................... 5-26
Front and rear shock absorbers
(YFM700FWBD) ...................................... 5-26
Winch ....................................................... 5-28
Trailer hitch .............................................. 5-29
Auxiliary DC jack....................................... 5-30
PRE-OPERATION CHECKS .......................... 6-1 Fuel ............................................................. 6-3
Engine oil .................................................... 6-3
Final gear oil ............................................... 6-3
Differential gear oil ...................................... 6-3
Coolant ....................................................... 6-3
Front and rear brakes ................................. 6-3
Throttle lever ............................................... 6-4
Tires ............................................................ 6-4
Chassis fasteners ....................................... 6-7
Instruments, lights and switches ................ 6-7UB5K63E0.book Page 1 Monday, October 12, 2020 4:59 PM

OPERATION ................................................... 7-1Starting the engine ...................................... 7-1
Operating the drive select lever and driving in reverse ....................................... 7-2
Engine break-in ........................................... 7-4
Parking ........................................................ 7-4
Parking on a slope ...................................... 7-5
Accessories and loading ............................. 7-5
RIDING YOUR ATV ........................................ 8-1 GETTING TO KNOW YOUR ATV ................ 8-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 8-2
BE CAREFUL WHERE YOU RIDE ............... 8-9
TURNING YOUR ATV................................ 8-12
CLIMBING UPHILL ................................... 8-13
RIDING DOWNHILL .................................. 8-16
CROSSING A SLOPE................................ 8-17
CROSSING THROUGH SHALLOW WATER .................................................... 8-18
RIDING OVER ROUGH TERRAIN ............. 8-20
SLIDING AND SKIDDING.......................... 8-21
WHAT TO DO IF... ..................................... 8-22
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 9-1 Owner’s Manuals and Tool Kit .................... 9-2 Periodic maintenance chart: Emission
control system .......................................... 9-3
Periodic maintenance chart: General maintenance and lubrication .................... 9-5
Removing and installing panels .................. 9-9
Checking the spark plug........................... 9-17
Engine oil and oil filter cartridge ............... 9-19
Why Yamalube ......................................... 9-23
Final gear oil ............................................. 9-24
Differential gear oil .................................... 9-26
Coolant ..................................................... 9-28
Cleaning the air filter element ................... 9-36
Cleaning the spark arrester ...................... 9-39
V-belt case drain plug............................... 9-40
Adjusting the throttle lever free play ......... 9-41
Valve clearance......................................... 9-41
Brakes....................................................... 9-41
Checking the front brake pads and rear brake friction plates ................................ 9-42
Checking the brake fluid level .................. 9-43
Changing the brake fluid .......................... 9-44
Checking the front brake lever free play... 9-44
Adjusting the rear brake lever and brake pedal free play ........................................ 9-44
Axle boots................................................. 9-47
Brake light switches ................................. 9-48
Checking and lubricating the cables ........ 9-48UB5K63E0.book Page 2 Monday, October 12, 2020 4:59 PM

3-4
3

Never maintain an ATV without proper knowl-
edge. Contact an authorized ATV dealer to in-
form you on basic ATV maintenance. Certain
maintenance can only be carried out by certified
staff.
In the event of an accident 1. If serious injuries are incurred, you may be safer staying next to your vehicle; it may
shield you from oncoming riders. Depending
on your injuries and position in the trail; you
must make a judgment call as to whether you
should move to a position off the trail. If you
have sustained head, neck, or back injuries,
or cannot feel your limbs, you should not
move. Keep your helmet on and remain mo-
tionless. Lie down next to your vehicle and
wait for help.
2. If less serious injuries are incurred and you can walk, then move to a position off the trail.
Check yourself for injuries and apply first aid
as needed.
3. If your injuries are light, when safe to do so, move your vehicle off the trail to avoid colli-
sions with oncoming riders. Check for injuries
and apply first aid as necessary. If you can
physically operate your vehicle, inspect your vehicle. If the vehicle is in safe operating con-
dition and you can safely operate it, restart it
and ride gently back to camp or other known
location where you can receive medical at-
tention. If necessary, contact your riding party
or local authorities to let them know where
you are and what has happened.
In the event of a breakdown 1. If your vehicle will not restart or is not in safe operating condition, turn off the main switch
and engine stop switch. If the breakdown oc-
curs at twilight or night, leave the main switch
on so that your lights may warn other riders of
your stopped vehicle.
2. Get out of danger. Check for oncoming vehi- cles and when safe, push your vehicle to the
side of the trail or even off the main trail to
avoid any possible collisions with oncoming
riders. If you cannot move your vehicle by
yourself, when safe, walk to the nearest van-
tage point and signal an oncoming rider to
help you push your vehicle to a safe place off
the trail.
3. Inspect your vehicle for any immediate haz- ardous conditions. The most obvious hazard-
ous conditions are leaking fuel and
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5-3
5
EBU27982High beam indicator light “ ”
(YFM700FWBD)
This indicator light comes on when the high beam
of the headlight is switched on.EBU38261Battery voltage warning light “ ”
(YFM700FWBD)
This warning light comes on if the detected battery
voltage is less than 10 volts, or greater than 18
volts.EBU38290Coolant temperature warning light “ ”
This warning light comes on when the engine
overheats.
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). The
warning light should come on for a few seconds,
and then go off. If the warning light does not come
on initially when the key is turned to “ ” (on), or
if the warning light remains on, have a Yamaha
dealer check the vehicle.
NOTICEECB02040The engine may overheat if the vehicle is
overloaded. If this happens, reduce the load
to specification.
 After restarting, make sure that the warning
light is out. Continuous use while this warn-
ing light is on may cause damage to the en-
gine. (YFM700FWB)
If the light comes on during operation, stop the ve-
hicle as soon as it is safe to do so and allow the
engine to cool down for about 10 minutes. (See
page 9-67.)
(YFM700FWBD)
The warning light comes on in red when the en-
gine is overheating. If the red light comes on, stop
the vehicle as soon as it is safe to do so and allow
the engine to idle for about 10 minutes. If the
warning light does not go off, stop the engine and
allow it to cool. (See page 9-67.)
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5-4
5
TIPWhen the key is turned to “ ” (on), the warning
light will come on in purple. EBU29933Fuel level warning light “ ” (YFM700FWB)
This warning light comes on when the fuel level
drops below approximately 4.0 L (1.06 US gal,
0.88 Imp.gal). When this occurs, refuel as soon as
possible.
The electrical circuit of the warning light can be
checked by setting the engine stop switch to “ ”
and turning the key to “ ” (on). The warning light
should come on for a few seconds, and then go
off.
If the warning light does not come on initially when
the key is turned to “ ” (on), or if the warning
light remains on, have a Yamaha dealer check the
electrical circuit.EBU27289Engine trouble warning light “ ”
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). The
warning light should come on for a few seconds,
and then go off.If the warning light does not come on initially when
the key is turned to “ ” (on), or if the warning
light remains on, have a Yamaha dealer check the
vehicle.
(YFM700FWB)
This warning light comes on or flashes when an
electrical circuit monitoring the engine is not work-
ing correctly. When this occurs, have a Yamaha
dealer check the self-diagnostic system.
(YFM700FWBD)
This warning light comes on or flashes if a problem
is detected in the electrical circuit monitoring the
engine. When this occurs, the display will indicate
an error code (see page 5-11). Have a Yamaha
dealer check the self-diagnostic system.
EBU30512Electric Power Steering warning light “EPS”
(YFM700FWBD)
This warning light comes on when the key is
turned to “ ” (on), and then goes off once the
engine is started. If the warning light remains on or
comes on after the engine is started, the EPS sys-
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5-5
5tem may not be working correctly. When this oc-
curs, have a Yamaha dealer check the EPS
system.
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). If the
warning light does not come on, have a Yamaha
dealer check the electrical circuit.
TIP
If the engine is stopped using the engine stop
switch and the key is in the “ ” (on) position,
the EPS warning light comes on to indicate that
the power assistance for the steering is not
functioning.
 If the steering load is too heavy (i.e., excessive
steering use when the ATV is traveling at a slow
speed), the power assist is reduced to protect
the EPS motor from overheating. EBU38280Four-wheel drive indicators
Four-wheel drive indicator light “ ”
(YFM700FWB)
This indicator light comes on when the drivetrain
is set to “4WD” (four-wheel drive).
TIPDue to the synchronizing mechanism in the differ-
ential gear case, the light may not come on until
the ATV starts moving. Four-wheel drive icon “ ” (YFM700FWBD)
This icon comes on when the drivetrain is set to
“4WD” (four-wheel drive).TIPDue to the synchronizing mechanism in the differ-
ential gear case, the indicator may not come on
until the ATV starts moving. Differential gear lock icon “ ” and indicator
light “ ” (YFM700FWBD)
This icon and this indicator light come on when
the drivetrain is set to “4WD” with the differential
gear locked.TIPWhen the On-Command differential gear lock
switch is set to “LOCK” or “4WD”, the “ ” icon
and the “ ” indicator light will flash until the dif-
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5-11
52. Use the “RESET” button to set the brightness
level.
3. Push the “SELECT” button to confirm the se- lected brightness level and exit the brightness
control mode.
Error code display
This model is equipped with a self-diagnostic de-
vice for various electrical circuits.
If a problem is detected in any of those circuits,
the engine trouble warning light will come on or
flash, and the display will indicate an error code. If the display indicates an error code, note the
code number and have a Yamaha dealer check
the vehicle.
NOTICEECB00812If the multi-function display indicates an error
code, the vehicle should be checked as soon
as possible in order to avoid engine damage.
1. Error code display
2. Engine trouble warning light “ ”
2
1
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5-18
5
WARNING
EWB00164Always stop the ATV before changing from
two-wheel drive to four-wheel drive and vice
versa. The ATV handles differently in two-
wheel drive than in four-wheel drive in some
circumstances. Changing from two-wheel
drive to four-wheel drive or vice versa while
moving may cause the ATV to unexpectedly
handle differently. This could distract the oper-
ator and increase the risk of losing control and
of causing an accident.
EBU18286Throttle leverPush the throttle lever to increase engine speed.
Spring tension returns the lever to the rest position
when released. Always check that the throttle le-
ver returns normally before starting the engine. 1. Throttle lever
2WD
4WD
1
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6-1
6
EBU19203
PRE-OPERATION CHECKS
EBU19227Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 5-22, 6-3
Engine oil • Check oil level in engine, and add recommended oil to specified
level if necessary.
• Check ATV for oil leakage. Correct if necessary. 6-3, 9-19
Final gear oil • Check ATV for oil leakage. Correct if necessary. 6-3, 9-24
Differential gear oil • Check ATV for oil leakage. Correct if necessary. 6-3, 9-26
Coolant • Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
• Check cooling system for leakage. Correct if necessary. 6-3, 9-28
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6-3
6
EBU38000FuelMake sure there is sufficient gasoline in the tank
before starting off. Refuel if necessary. (See page
5-22.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 9-19.)EBU19591Final gear oilMake sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 9-24.)EBU19601Differential gear oilMake sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
9-26.)EBU19632CoolantMake sure that the coolant is at the specified level.
Add coolant as necessary. (See page 9-28.)
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. EBU28533Front and rear brakesBrake levers and brake pedal
Check that there is no free play in the front
brake lever. If there is free play, have a Yamaha
dealer check the brake system.
 Check for correct free play in the rear brake le-
ver and brake pedal. If the free play is incorrect,
adjust it. (See page 9-44.)
 Check operation of the levers and pedal. They
should move smoothly and there should be a
firm feeling when the brake is applied. If not,
have a Yamaha dealer check them.
Brake fluid level (front brake)
Check the brake fluid level. Add fluid if necessary.
(See page 9-43.)
Specified brake fluid:DOT 4
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