belt YAMAHA MAJESTY 400 2005 User Guide

PERIODIC MAINTENANCE AND MINOR REPAIR
6-20
1
2
3
4
5
6
7
8
9
5. Lightly tap the V-belt case air filter
element to remove most of the
dust and dirt, and then blow out the
dirt with compressed air as shown.
6. Check the V-belt case air filter ele-
ment for damage and replace it ifnecessary.
7. Install the V-belt case air filter ele-
ment by installing the screws.
8. Install the V-belt air filter case cov-
er by installing the screws.
CAUTION:

ECA12940
Make sure that the V-belt filter ele-
ment is properly seated in its case.
9. Install the panel.
10. Install the cowling.
EAU21381
Checking the throttle cable
free play
The throttle cable free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.
1. Screw
2. V-belt case air filter element (page 6-18)
2
1
(×4)1

1. Throttle cable free play
1

8-1
2
3
4
5
6
7
89

SPECIFICATIONS
EAU26338
Dimensions:
Overall length:
2230 mm (87.8 in)
Overall width:
780 mm (30.7 in)
Overall height:
1380 mm (54.3 in)
Seat height:
750 mm (29.5 in)
Wheelbase:
1565 mm (61.6 in)
Ground clearance:
120 mm (4.72 in)
Minimum turning radius:
2600 mm (102.4 in)
Weight:
With oil and fuel:
214.0 kg (472 lb)
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
394.9 cm
3

(24.10 cu.in)
Bore
×
stroke:
83.0
×
73.0 mm (3.27
×
2.87 in)
Compression ratio:
10.60 :1
Starting system:
Electric starter
Lubrication system:
Wet sump

Engine oil:
Type:
SAE10W30 or SAE10W40 or SAE15W40
or SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter element replacement:
1.50 L (1.59 US qt) (1.32 Imp.qt)
With oil filter element replacement:
1.70 L (1.80 US qt) (1.50 Imp.qt)
Final transmission oil:
Type:
SAE10W30 type SE motor oil
Quantity:
0.25 L (0.26 US qt) (0.22 Imp.qt)
Cooling system:
Coolant reservoir capacity (up to the maxi-
mum level mark):
0.32 L (0.34 US qt) (0.28 Imp.qt)
Radiator capacity (including all routes):
1.57 L (1.66 US qt) (1.38 Imp.qt)
Air filter:
Air filter element:
Oil-coated paper element
Fuel:
Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
14.0 L (3.70 US gal) (3.08 Imp.gal)
Electronic fuel injection:
Manufacturer:
AISAN
Model:
1100-87C00-A
Spark plug(s):
Manufacturer/model:
NGK/CR7E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:
Dry, centrifugal automatic
Transmission:
Primary reduction system:
Helical gear
Primary reduction ratio:
31/14 (2.214)
Secondary reduction system:
Helical gear
Secondary reduction ratio:
42/16 (2.625)
Transmission type:
V-belt automatic
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40

INDEX
A
Acceleration and deceleration................... 5-2
Air filter elements and check hoses and
V-belt case air filter element ................. 6-18
Anti-theft alarm (optional).......................... 3-9
B
Battery..................................................... 6-30
Brake fluid, changing .............................. 6-26
Brake fluid level, checking ...................... 6-25
Brake lever, front..................................... 3-11
Brake lever, rear ..................................... 3-11
Brake levers, lubricating.......................... 6-27
Braking ...................................................... 5-2
C
Cables, checking and lubricating ............ 6-27
Care .......................................................... 7-1
Catalytic converter .................................. 3-14
Centerstand and sidestand, checking
and lubricating ...................................... 6-28
Coolant.................................................... 6-16
Cowlings and panels, removing and
installing.................................................. 6-6
D
Dimmer switch ........................................ 3-10
E
Engine break-in ......................................... 5-4
Engine oil and oil filter element ............... 6-12
Engine stop switch .................................. 3-10
Engine trouble warning light...................... 3-4
F
Final transmission oil .............................. 6-15
Front and rear brake lever free play........ 6-24
Front and rear brake pads, checking ...... 6-25
Front fork, checking ................................ 6-28Fuel ..........................................................3-13
Fuel consumption, tips for reducing ...........5-3
Fuel tank cap ...........................................3-12
Fuses, replacing ......................................6-31
H
Handlebar switches ...................................3-9
Hazard switch ..........................................3-10
Headlight bulb, replacing .........................6-33
High beam indicator light ...........................3-3
Horn switch ..............................................3-10
I
Identification numbers................................9-1
Ignition circuit cut-off system ...................3-18
Immobilizer system ....................................3-1
Immobilizer system indicator light ..............3-4
Indicator and warning lights .......................3-3
K
Key identification number ..........................9-1
L
License plate light bulb, replacing ...........6-36
M
Main switch/steering lock ...........................3-2
Model label ................................................9-2
Multi-function display .................................3-5
P
Parking.......................................................5-4
Part locations .............................................2-1
Pass switch ..............................................3-10
Periodic maintenance and lubrication
chart ........................................................6-3
Pre-operation check list .............................4-2
R
Rear brake lock lever ...............................3-11
Rear brake lock lever cable, adjusting .....6-24Rider seat, adjusting................................ 3-15
S
Safe-riding points ...................................... 1-4
Safety information ..................................... 1-1
Seats ....................................................... 3-14
Sidestand ................................................ 3-18
Spark plug, checking ............................... 6-10
Specifications ............................................ 8-1
Speedometer ............................................. 3-4
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch .............................................. 3-10
Steering, checking ................................... 6-29
Storage ...................................................... 7-3
Storage compartments ............................ 3-16
T
Tachometer ............................................... 3-5
Tail/brake light ......................................... 6-33
Throttle cable free play, checking............ 6-20
Throttle grip and cable, checking and
lubricating .............................................. 6-27
Tires ........................................................ 6-21
Tool kit ....................................................... 6-1
Troubleshooting....................................... 6-36
Troubleshooting charts ............................ 6-37
Turn signal indicator lights......................... 3-3
Turn signal light bulb (front) or auxiliary
light bulb, replacing ............................... 6-34
Turn signal light bulb (rear), replacing ..... 6-35
Turn signal switch.................................... 3-10
V
Valve clearance ....................................... 6-21
Vehicle identification number .................... 9-1