oil level YAMAHA MAJESTY 400 2010 Owners Manual

TABLE OF CONTENTS
SAFETY INFORMATION
.................. 1-1
Further safe-riding points ................ 1-5
DESCRIPTION
.................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS
....................................... 3-1
Immobilizer system ......................... 3-1
Main switch/steering lock ................ 3-2
Indicator and warning lights ............ 3-3
Speedometer .................................. 3-5
Tachometer .................................... 3-5
Multi-function display ...................... 3-5
Anti-theft alarm (optional) ............... 3-9
Handlebar switches ...................... 3-10
Front brake lever .......................... 3-11
Rear brake lever ........................... 3-12
Rear brake lock lever .................... 3-12
ABS (for ABS models) .................. 3-13
Fuel tank cap ................................ 3-14
Fuel ............................................... 3-15
Catalytic converters ...................... 3-16
Seats ............................................ 3-17
Adjusting the rider seat ................. 3-18
Storage compartments ................. 3-19
Adjusting the shock absorber
assemblies ................................ 3-21
Sidestand ...................................... 3-21Ignition circuit cut-off system ........ 3-22
FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS
................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT
................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for
the emission control system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing
cowlings and panels ................... 6-7
Checking the spark plug ............... 6-10
Engine oil and oil filter
element ..................................... 6-12
Final transmission oil .................... 6-15
Coolant ......................................... 6-16Air filter elements and check
hoses and V-belt case air
filter element ............................. 6-17
Checking the throttle cable free
play ........................................... 6-20
Valve clearance ........................... 6-20
Tires ............................................. 6-21
Cast wheels ................................. 6-22
Front and rear brake lever free
play ........................................... 6-23
Adjusting the rear brake lock
lever cable ................................ 6-24
Checking the front and rear
brake pads ................................ 6-24
Checking the brake fluid level ...... 6-25
Changing the brake fluid .............. 6-26
Checking and lubricating the
cables ....................................... 6-26
Checking and lubricating the
throttle grip and cable ............... 6-27
Lubricating the front and rear
brake levers .............................. 6-27
Checking and lubricating the
centerstand and sidestand ....... 6-28
Checking the front fork ................. 6-28
Checking the steering .................. 6-29
Checking the wheel bearings ....... 6-29
Battery .......................................... 6-30
Replacing the fuses ..................... 6-31
Replacing a headlight bulb .......... 6-33
Tail/brake light .............................. 6-34

INSTRUMENT AND CONTROL FUNCTIONS
3-6
2
34
5
6
7
8
9
The multi-function display is equipped
with the following:


a fuel meter

a coolant temperature meter

an odometer

two tripmeters (which show the
distance traveled since they were
last set to zero)

a fuel reserve tripmeter (which
shows the distance traveled since
the bottom segment of the fuel
meter and fuel level warning indi-
cator started flashing)

a self-diagnosis device

a clock

an ambient temperature display

an oil change indicator

a V-belt replacement indicator
TIP


Be sure to turn the key to “ON” be-
fore using the “SELECT” and
“RESET” buttons.

When the key is turned to “ON”, all
of the display segments of the
multi-function display will appear
one after the other and then disap-
pear, in order to test the electrical
circuit.
Odometer and tripmeter modes
Pushing the “SELECT” button switches
the display between the odometer
mode “Odo” and the tripmeter modes
“Trip” in the following order:
Odo
→
Trip (top)
→
Trip (bottom)
→
Odo
When approximately 2.8 L (0.74 US
gal, 0.62 Imp.gal) of fuel remains in the
fuel tank, the bottom segment of the
fuel meter and fuel level warning indica-
tor will start flashing, and the display willautomatically change to the fuel re-
serve tripmeter mode “Trip F” and start
counting the distance traveled from that
point. In that case, pushing the
“SELECT” button switches the display
between the various tripmeter and
odometer modes in the following order:
Trip F
→
Trip (top)
→
Trip (bottom)
→
Odo
→
Trip F
To reset a tripmeter, select it by push-
ing the “SELECT” button until “Trip” or
“Trip F” begins flashing (“Trip” or “Trip
F” will only flash for five seconds).
While “Trip” or “Trip F” is flashing, push
the “RESET” button for at least one
second. If you do not reset the fuel re-
serve tripmeter manually, it will reset it-

1. V-belt replacement indicator “V-BELT”
2. Fuel level warning indicator “”
3. Coolant temperature warning indicator
“”
4. Oil change indicator “OIL”
123
4

1. Fuel reserve tripmeter
1

INSTRUMENT AND CONTROL FUNCTIONS
3-7
1
2
3
4
5
6
7
8
9
self automatically and the display will
return to the prior mode after refueling
and traveling 5 km (3 mi).
TIP

The display cannot be changed back to
“Trip F” after pushing the “RESET” but-
ton.
Fuel meter
With the key in the “ON” position, the
fuel meter indicates the amount of fuel
in the fuel tank. The display segments
of the fuel meter disappear towards “E”
(Empty) as the fuel level decreases.
When the fuel level reaches the bottom
segment near “E”, the fuel level warn-
ing indicator and the bottom segment
will flash. Refuel as soon as possible.
Coolant temperature meter
With the key in the “ON” position, the
coolant temperature meter indicates
the temperature of the coolant. The
coolant temperature varies with chang-
es in the weather and engine load. If
the top segment and coolant tempera-
ture warning indicator flash, stop the
vehicle and let the engine cool. (Seepage 6-37.)
NOTICE

ECA10021
Do not continue to operate the en-
gine if it is overheating.
Oil change indicator “OIL”
This indicator flashes at the initial 1000
km (600 mi), then at 5000 km (3000 mi)
and every 5000 km (3000 mi) thereafter
to indicate that the engine oil should be
changed.
After changing the engine oil, reset the
oil change indicator. (See page 6-12.)
If the engine oil is changed before the
oil change indicator comes on (i.e. be-
fore the periodic oil change interval has
been reached), the indicator must bereset after the oil change for the next
periodic oil change to be indicated at
the correct time. (See page 6-12.)
The electrical circuit of the indicator can
be checked according to the following
procedure.
1. Set the engine stop switch to “”
and turn the key to “ON”.
2. Check that the indicator comes on
for a few seconds and then goes
off.
3. If the indicator does not come on,
have a Yamaha dealer check the
electrical circuit.
TIP

The oil change indicator may flash
when the engine is revved with the
scooter on the centerstand, but this
does not indicate a malfunction.
V-belt replacement indicator
“V-BELT”
This indicator flashes every 20000 km
(12500 mi) when the V-belt needs to be
replaced.
The electrical circuit of the indicator can
be checked according to the following
procedure.

4-1
2
3
45
6
7
8
9

FOR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING

EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel

Check fuel level in fuel tank.

Refuel if necessary.

Check fuel line for leakage.3-15
Engine oil

Check oil level in engine.

If necessary, add recommended oil to specified level.

Check vehicle for oil leakage.6-12
Final transmission oil

Check vehicle for oil leakage. 6-15
Coolant

Check coolant level in reservoir.

If necessary, add recommended coolant to specified level.

Check cooling system for leakage.6-16
Front brake

Check operation.

If soft or spongy, have Yamaha dealer bleed hydraulic system.

Check brake pads for wear.

Replace if necessary.

Check fluid level in reservoir.

If necessary, add recommended brake fluid to specified level.

Check hydraulic system for leakage.6-23, 6-24, 6-25

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
2
3
4
5
67
8
9

12
Front brake lever
pivot shaft

Lubricate with silicone grease.
√√√√√
13
Rear brake lever
pivot shaft

Lubricate with silicone grease.
√√√√√
14
Sidestand,
centerstand

Check operation.

Lubricate wit
lithium-soap-
based grease. √√√√√

15 *
Sidestand switch

Check operation.
√√√√√√
16 *
Front fork

Check operation and for oil
leakage.
√√√√
17 *
Shock absorber
assemblies

Check operation and shock
absorbers for oil leakage.
√√√√
18
Engine oil

Change. (See pages 3-5 and
6-12.)
√
When the oil change indicator flashes

Check oil level and vehicle for oil
leakage.Every 5000 km (3000 mi)
√
19
Engine oil filter
element

Replace.
√√√
20 *
Cooling system

Check coolant level and vehicle
for coolant leakage.
√√√√√

Change. Every 3 years
21
Final transmission
oil

Check vehicle for oil leakage.
√√ √

Change.
√√√√√√
22 *
V-belt

Replace. When the V-belt replacement indicator flashes [every 20000 km (12000 mi)]
23 *
Front and rear brake
switches

Check operation.
√√√√√√
24
Moving parts and
cables

Lubricate.
√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
1
2
3
4
5
6
7
8
9

EAU34491
TIP


Engine air filters and V-belt air filter

This model’s engine air filters are equipped with disposable oil-coated paper elements, which must not be cleaned
with compressed air to avoid damaging them.

The engine air filter elements need to be replaced and the V-belt air filter element needs to be serviced more frequent-
ly when riding in unusually wet or dusty areas.

Hydraulic brake service

Regularly check and, if necessary, correct the brake fluid level.

Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.

Replace the brake hoses every four years and if cracked or damaged.
25 *
Throttle grip
housing and cable

Check operation and free play.

Adjust the throttle cable free
play if necessary.

Lubricate the throttle grip
housing and cable.
√√√√√
26 *
Lights, signals and
switches

Check operation.

Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)

PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
1
2
3
4
5
6
7
8
9
3. Install the spark plug with the
spark plug wrench, and then tight-
en it to the specified torque.
TIP

If a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
4. Install the spark plug cap.
TIP

Make sure the spark plug wire is fas-
tened in the clamp as shown.5. Install the spark plug cover by in-
stalling the screws.
6. Place the storage compartment
mat in the original position.
7. Close the rider seat.
EAU34187
Engine oil and oil filter
element
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart and when the oil change in-
dicator comes on.
To check the engine oil level
1. Place the vehicle on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.
TIP

The engine oil should be between the
tip of the dipstick and the maximum lev-
el mark.
Tightening torque:
Spark plug:
12.5 Nm (1.25 m·kgf, 9 ft·lbf)
1. Spark plug cap
2. Spark plug wire clamp
1
2

PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
2
3
4
5
67
8
9
4. If the engine oil is not between the
tip of the dipstick and the maxi-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
To change the engine oil (with or
without oil filter element replace-
ment)
1. Place the vehicle on the center-
stand.2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.
4. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIP

Skip steps 5–7 if the oil filter element is
not being replaced.
5. Remove the oil filter element cover
by removing the bolts.
NOTICE:
When removing the oil filter ele-ment cover, the compression
spring will fall out. Take care not
to lose the compression
spring.
[ECA12911]

6. Remove and replace the oil filter
element and O-rings.
1. Engine oil filler cap
2. Dipstick
3. Maximum level mark
4. Tip of the engine oil dipstick
34
1
2

1. Engine oil drain bolt
2. Gasket
12

1. Bolt
2. Oil filter element cover
21

PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
1
2
3
4
5
6
7
8
9tire or wheel.

[EWA11311]

8. Install the final transmission oil fill-
er cap and its new O-ring, and then
tighten the oil filler cap.
9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU34193
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
TIP


The coolant level must be checked
on a cold engine since the level
varies with engine temperature.

Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Pull up the right floorboard mat as
shown.3. Remove the coolant reservoir cov-
er by removing the screw.
4. Check the coolant level in the cool-
ant reservoir.
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Right floorboard mat
1. Screw
2. Coolant reservoir cover
1
1
2

PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
1
2
3
4
5
6
7
8
9
cantly lower the boiling point of the
fluid and may result in vapor lock,
and dirt may clog the ABS hydrau-
lic unit valves.


Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.

As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU22731
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the master cylinders and
calipers as well as the brake hoses re-
placed at the intervals listed below or
whenever they are damaged or leak-
ing.

Oil seals: Replace every two
years.

Brake hoses: Replace every four
years.
EAU23101
Checking and lubricating the
cables
The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
sheath may interfere with proper ca-
ble operation and will cause the in-
ner cable to rust. Replace a
damaged cable as soon as possible
to prevent unsafe conditions.
[EWA10721]

Recommended lubricant:
Engine oil