maintenance YAMAHA MAJESTY S 125 2015 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2015, Model line: MAJESTY S 125, Model: YAMAHA MAJESTY S 125 2015Pages: 84, PDF Size: 2.21 MB
Page 6 of 84
TABLE OF CONTENTS SAFETY INFORMATION.................. 1-1
Further safe-riding points................. 1-5
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Main switch/steering lock................. 3-1
Keyhole cover .................................. 3-2
Indicator lights and warning lights ... 3-2
Tachometer ..................................... 3-3
Fuel gauge....................................... 3-4
Multi-function display ....................... 3-4
Handlebar switches ......................... 3-6
Front brake lever ............................. 3-7
Rear brake lever .............................. 3-7
Fuel tank cap ................................... 3-8
Fuel.................................................. 3-8
Fuel tank breather hose and overflow hose ............................................. 3-9
Catalytic converter ......................... 3-10
Seat ............................................... 3-10
Passenger footrest ........................ 3-11
Helmet holder ................................ 3-11
Storage compartments .................. 3-12
Shock absorber assembly ............. 3-13
Luggage hook ................................ 3-14
Sidestand....................................... 3-14 Ignition circuit cut-
off system ......... 3-15
FOR YOUR SAFETY – PRE-OPERATION
CHECKS ............................................ 4-1
OPERATION AND IMPORTANT RIDING
POINTS .............................................. 5-1
Starting the engine .......................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration ......... 5-2
Braking ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the
emission control system .............. 6-4
General maintenance and lubrication chart ............................................. 6-5
Removing and installing panels ...... 6-8
Checking the spark plug.................. 6-9
Engine oil and oil strainer .............. 6-10
Final transmission oil..................... 6-12
Coolant .......................................... 6-13
Air filter and V-belt case air filter elements .................................... 6-15 Checking the engine idling
speed............ ............................ .. 6-16
Checking the throttle grip free play ............................................. 6-17
Valve clearance ............................. 6-17
Tires ............................................... 6-17
Cast wheels ................................... 6-19
Checking the front and rear brake
lever free play ............................. 6-20
Checking the front and rear brake pads............................................ 6-20
Checking the brake fluid level ........ 6-21
Changing the brake fluid ............... 6-22
Checking and lubricating the cables ......................................... 6-22
Checking and lubricating the throttle grip and cable ............................. 6-22
Lubricating the front and rear brake levers .......................................... 6-23
Checking and lubricating the
centerstand and sidestand ......... 6-23
Checking the front fork................... 6-24
Checking the steering .................... 6-25
Checking the wheel bearings......... 6-25
Battery ........................................... 6-25
Replacing the fuses ....................... 6-27
Replacing the headlight bulb ......... 6-28
Tail/brake light ............................... 6-28
Front turn signal light ..................... 6-28
Replacing a rear turn signal light bulb............................................. 6-29
Page 8 of 84
1-1
1
SAFETY INFORMATION
EAU1026B
Be a Responsible Owner
As the vehicle’s owner, you are respon-
sible for the safe and proper operation
of your scooter.
Scooters are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements before
riding this scooter.
He or she should:
Obtain thorough instructions from
a competent source on all aspects
of scooter operation.
Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
Never operate a scooter without
proper training or instruction. Takea training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized scooter dealer to find out
about the training courses nearest
you.
Safe Riding
Perform the pre-operation checks each
time you use the vehicle to make sure it
is in safe operating condition. Failure to
inspect or maintain the vehicle properly
increases the possibility of an accident
or equipment damage. See page 4-1
for a list of pre-operation checks.
This scooter is designed to carry
the operator and a passenger.
The failure of motorists to detect
and recognize scooters in traffic is
the predominating cause of auto-
mobile/scooter accidents. Many
accidents have been caused by an
automobile driver who did not see
the scooter. Making yourself con-
spicuous appears to be very effec-
tive in reducing the chance of this
type of accident.
Therefore:
Wear a brightly colored jacket. Use extra caution when you are
approaching and passing
through intersections, since in-
tersections are the most likely
places for scooter accidents to
occur.
Ride where other motorists can see you. Avoid riding in another
motorist’s blind spot.
Never maintain a scooter with- out proper knowledge. Contact
an authorized scooter dealer to
inform you on basic scooter
maintenance. Certain mainte-
nance can only be carried out by
certified staff.
Many accidents involve inexperi-
enced operators. In fact, many op-
erators who have been involved in
accidents do not even have a cur-
rent driver’s license.
Make sure that you are qualifiedand that you only lend your
scooter to other qualified opera-
tors.
Know your skills and limits. Staying within your limits may
help you to avoid an accident.
We recommend that you prac-
Page 24 of 84
INSTRUMENT AND CONTROL FUNCTIONS
3-9
1
23
4
5
6
7
8
93. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately wipe
off spilled fuel with a clean, dry,
soft cloth, since fuel may deteri-
orate painted surfaces or plastic
parts.
[ECA10072]
4. Be sure to securely close the fuel tank cap.
WARNING
EWA15152
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in your eyes, see your doctor immedi-
ately. If gasoline spills on your skin,
wash with soap and water. If gaso-
line spills on your clothing, change
your clothes.
EAU33523
NOTICE
ECA11401
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,as well as to the exhaust system.
Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
95 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different brand
or premium unleaded fuel. Use of un-
leaded fuel will extend spark plug life
and reduce maintenance costs.
EAUT4250
Fuel tank breather hose and
overflow hoseBefore operating the vehicle:
Check each hose connection.
Check each hose for cracks or
damage, and replace if necessary.
Make sure that the end of the hose
is not blocked, and clean if neces-
sary.
Make sure that the end of the hose
is positioned into the hole of the
cowling.
1. Fuel tank filler tube
2. Maximum fuel level
1
2
Recommended fuel:
Regular unleaded gasoline
Fuel tank capacity: 7.4 L (1.96 US gal, 1.63 Imp.gal)
1. Fuel tank breather hose
2. Fuel tank overflow hose
12
Page 25 of 84
INSTRUMENT AND CONTROL FUNCTIONS
3-10
234
5
6
7
8
9
EAU13434
Catalytic converterThis model is equipped with a catalytic
converter in the exhaust system.
WARNING
EWA10863
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:
Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
Make sure that the exhaust sys-
tem has cooled down before do-
ing any maintenance work.
Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up ofheat.
NOTICE
ECA10702
Use only unleaded gasoline. The use
of leaded gasoline will cause unre-pairable damage to the catalytic
converter.
EAUT1504
SeatTo open the seat
1. Place the scooter on the center- stand.
2. Insert the key into the main switch, and then turn it counterclockwise
to the first “OPEN” position. If the
main switch is in the “LOCK” posi-
tion, turn the key counterclockwise
to the second “OPEN” position.TIPDo not push inward when turning the
key from “OFF” to “OPEN” or from“LOCK” to “OPEN”.
3. Fold the seat up.1. Turn.
1
1
Page 32 of 84
4-1
1
2
34
5
6
7
8
9
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 3-8, 3-9
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 6-10
Final transmission oil Check vehicle for oil leakage. 6-12
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 6-13
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 6-20, 6-21
Page 38 of 84
6-1
1
2
3
4
56
7
8
9
PERIODIC MAINTENANCE AND ADJUSTMENT
EAUS1824
Periodic inspection, adjustment, and lu-
brication will keep your vehicle in the
safest and most efficient condition pos-
sible. Safety is an obligation of the vehi-
cle owner/operator. The most important
points of vehicle inspection, adjust-
ment, and lubrication are explained on
the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the ve-
hicle or performing maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while using the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha dealer performservice.
WARNING
EWA15123
Turn off the engine when performing
maintenance unless otherwise
specified.
A running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
fires.
Running the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monoxide
poisoning – possibly leading to
death. See page 1-2 for more in-
formation about carbon monox-ide.WARNING
EWA10331
This scooter is designed for use on
paved roads only. If this scooter is
operated in abnormally dusty, mud-
dy or wet conditions, the air filter el-
ement should be cleaned or
replaced more frequently, otherwise
rapid engine wear may result. Con-
sult a Yamaha dealer for propermaintenance intervals.
WARNING
EWA15461
Brake discs, calipers, drums, and
linings can become very hot during
use. To avoid possible burns, let
brake components cool beforetouching them.
Page 39 of 84
PERIODIC MAINTENANCE AND ADJUSTMENT
6-2
2
3
4
567
8
9
EAU17303
Emission controls not only function to
ensure cleaner air, but are also vital to
proper engine operation and maximum
performance. In the following periodic
maintenance charts, the services relat-
ed to emissions control are grouped
separately. These services require
specialized data, knowledge, and
equipment. Maintenance, replacement,
or repair of the emission control devic-
es and systems may be performed by
any repair establishment or individual
that is certified (if applicable). Yamaha
dealers are trained and equipped to
perform these particular services.
EAU17522
Owner’s tool kitThe owner’s tool kit is located inside the
storage compartment under the seat.
(See page 3-10.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.TIPIf you do not have the tools or experi-
ence required for a particular job, havea Yamaha dealer perform it for you.1. Owner’s tool kit
1
Page 40 of 84
PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
1
2
3
4
56
7
8
9
EAU46872
TIP
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
Page 41 of 84
PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
2
3
4
567
8
9
EAU46921
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 * Fuel line Check fuel hoses for cracks or
damage. √√√√√√
2 Spark plug Check condition.
Clean and regap.
√√
Replace. √√
3 * Valves Check valve clearance.
Adjust. √√√√
4 * Fuel injection Check engine idle speed. √√√√√√
5 * Exhaust system Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary. √√√√√
Page 42 of 84
PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
1
2
3
4
56
7
8
9
EAU1771A
General maintenance and lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 Air filter element Replace. Every 20000 km (12500 mi)
2 Air filter check hose Clean. √√√√√
3 V-belt case air filter
element Clean.
√√√√
Replace. Every 20000 km (12500 mi)
4*Battery Check battery voltage.
Change battery if necessary. √√√√√√
5 * Front brake Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
Replace brake pads. Whenever worn to the limit
6 * Rear brake Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
Replace brake pads. Whenever worn to the limit
7 * Brake hoses Check for cracks or damage.
Check for correct routing and
clamping. √√√√√
Replace. Every 4 years
8 * Brake fluid Replace. Every 2 years
9 * Wheels Check runout and for damage. √√√√
10 * Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. √√√√√
11 * Wheel bearings Check bearings for looseness or
damage. √√√√