lock YAMAHA MT-01 2005 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2005, Model line: MT-01, Model: YAMAHA MT-01 2005Pages: 88, PDF Size: 4.59 MB
Page 6 of 88
TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Multi-function display ......................3-5
Anti-theft alarm (optional) ...............3-8
Handlebar switches ........................3-9
Clutch lever ...................................3-10
Shift pedal .....................................3-11
Brake lever ...................................3-11
Brake pedal ..................................3-12
Fuel tank cap ................................3-12
Fuel ...............................................3-13
Fuel tank breather/overflow
hose ..........................................3-14
Catalytic converter ........................3-14
Seat ..............................................3-14
Adjusting the front fork ..................3-15
Adjusting the shock absorber
assembly ...................................3-17
Luggage strap holders ..................3-19
EXUP system ...............................3-19
Sidestand ......................................3-20Ignition circuit cut-off system ........ 3-20
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowling ........................................ 6-5
Checking the spark plugs ............... 6-6
Engine oil and oil filter cartridge ..... 6-7
Air filter element ............................ 6-10
Checking the throttle cable free
play ........................................... 6-11
Valve clearance ............................ 6-11
Tires ............................................. 6-11
Cast wheels .................................. 6-14
Clutch lever .................................. 6-14Adjusting the rear brake light
switch ....................................... 6-15
Checking the front and rear brake
pads .......................................... 6-15
Checking the brake and clutch
fluid levels ................................. 6-16
Changing the brake and clutch
fluids ......................................... 6-17
Drive chain slack .......................... 6-17
Cleaning and lubricating the drive
chain ......................................... 6-19
Checking and lubricating the
cables ....................................... 6-19
Checking and lubricating the
throttle grip and cable ............... 6-20
Checking and lubricating the
brake and shift pedals .............. 6-20
Checking and lubricating the
brake and clutch levers ............ 6-21
Checking and lubricating the
sidestand .................................. 6-21
Checking the front fork ................. 6-22
Checking the steering .................. 6-22
Checking the wheel bearings ....... 6-23
Battery ......................................... 6-23
Replacing the fuses ..................... 6-25
Replacing a headlight bulb .......... 6-26
Tail/brake light ............................. 6-29
Replacing a turn signal light
bulb ........................................... 6-29U5YUE0E0.book Page 1 Monday, November 15, 2004 8:48 AM
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DESCRIPTION
2-1
2
EAU10410
Left view1. Front fork compression damping force adjusting screw (page 3-15)
2. Front fork rebound damping force adjusting screw (page 3-15)
3. Front fork spring preload adjusting bolt (page 3-15)
4. Clutch fluid reservoir (page 6-16)
5. Seat lock (page 3-14)
6. Shock absorber assembly compression damping force adjusting screw
(page 3-17)
7. Shift pedal (page 3-11)
8. Shock absorber assembly spring preload adjusting nut (page 3-17)9. Shock absorber assembly rebound damping force adjusting knob
(page 3-17)
10.Engine oil drain bolt (crankcase) (page 6-7)
11.Engine oil drain bolt (oil tank) (page 6-7)
12.Engine oil filter cartridge (page 6-7)
13.Engine oil filler cap (page 6-7)U5YUE0E0.book Page 1 Monday, November 15, 2004 8:48 AM
Page 14 of 88
DESCRIPTION
2-3
2
EAU10430
Controls and instruments1. Clutch lever (page 3-10)
2. Left handlebar switches (page 3-9)
3. Main switch/steering lock (page 3-2)
4. Multi-function display (page 3-5)
5. Right handlebar switches (page 3-9)
6. Throttle grip (page 6-11)
7. Brake lever (page 3-11)U5YUE0E0.book Page 3 Monday, November 15, 2004 8:48 AM
Page 16 of 88
INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU10471
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering.NOTE:Be sure to use the standard key (black
bow) for regular use of the vehicle. To
minimize the risk of losing the code re-
registering key (red bow), keep it in a
safe place and only use it for code re-registering.
EAU36870
ON
All electrical circuits are supplied with
power, the meter lighting, taillight, li-
cense plate light and auxiliary lights
come on, and the engine can be start-
ed. The key cannot be removed.NOTE:The headlight comes on automatically
when the engine is started and stays on
until the key is turned to “OFF”, even ifthe engine stalls.
EAU36881
OFF
All electrical systems are off. The key
can be removed.NOTE:This motorcycle is equipped with a fan
for the muffler covers, which is located
under the seat. After the main switch is
turned to “OFF”, if the temperature of
the sensor for the muffler covers ex-
ceeds 55 °C (131 °F), the fan will stay
on for a maximum of five minutes, andthen switch off automatically.
EAU10680
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF” po-
sition, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.1. Push.
2. Turn.
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INSTRUMENT AND CONTROL FUNCTIONS
3-3
3 To unlock the steering
Push the key in, and then turn it to
“OFF” while still pushing it.
WARNING
EWA10060
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving,
otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident. Make
sure that the vehicle is stopped be-
fore turning the key to “OFF” or“LOCK”.
EAU10940
(Parking)
The steering is locked, and the taillight,
license plate light and auxiliary lights
are on. The hazard light and turn signal
lights can be turned on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the
key can be turned to “”.
CAUTION:
ECA11020
Do not use the parking position for
an extended length of time, other-wise the battery may discharge.
EAU11002
Indicator and warning lights
EAU11030
Turn signal indicator lights “” and
“”
The corresponding indicator light flash-
es when the turn signal switch is
pushed to the left or right.
EAU11060
Neutral indicator light “”
This indicator light comes on when the
transmission is in the neutral position.
1. Push.
2. Turn.
1. Engine trouble warning light “”
2. Left turn signal indicator light “”
3. Neutral indicator light “”
4. Immobilizer system indicator light
5. Fuel level warning light “”
6. Right turn signal indicator light “”
7. High beam indicator light “”
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Page 19 of 88
INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU36852
Multi-function display
WARNING
EWA12421
Be sure to stop the vehicle before
making any setting changes to themulti-function meter unit.
The multi-function display is equipped
with the following:
a speedometer (which shows the
riding speed)
a tachometer (which shows engine
speed)
an odometer (which shows the to-
tal distance traveled)
two tripmeters (which show the
distance traveled since they were
last set to zero)
a fuel reserve tripmeter (which
shows the distance traveled since
the fuel level warning light came
on)
a clock
a self-diagnosis device
a brightness control mode
NOTE:
Be sure to turn the key to “ON” be-
fore using the “SELECT” and “RE-
SET” buttons except for setting the
brightness control mode.
For the U.K. only: To switch the
speedometer and odometer/trip-
meter displays between kilometers
and miles, press the “SELECT”button for at least two seconds.Tachometer
The electric tachometer allows the rider
to monitor the engine speed and keep it
within the ideal power range.
When the key is turned to “ON”, the ta-
chometer needle will sweep once
across the r/min range and then return
to zero r/min in order to test the electri-
cal circuit.
CAUTION:
ECA10031
Do not operate the engine in the ta-
chometer red zone.Red zone: 5500 r/min and above
The tachometer needle flashes when it
reaches and exceeds the red zone.
1. Clock
2.“RESET” button
3. Tachometer
4.“SELECT” button
5. Speedometer
6. Odometer/tripmeter/fuel reserve tripmeter
1. Tachometer
2. Tachometer red zone
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Page 20 of 88
INSTRUMENT AND CONTROL FUNCTIONS
3-6
3Clock mode
To set the clock
1. Push the “SELECT” button and
“RESET” button together for at
least two seconds.
2. When the hour digits start flashing,
push the “RESET” button to set the
hours.
3. Push the “SELECT” button, and
the minute digits will start flashing.
4. Push the “RESET” button to set
the minutes.
5. Push the “SELECT” button and
then release it to start the clock.Odometer and tripmeter modes
Pushing the “SELECT” button switches
the display between the odometer
mode “ODO” and the tripmeter modes
“TRIP 1” and “TRIP 2” in the following
order:
ODO → TRIP 1 → TRIP 2 → ODO
If the fuel level warning light comes on
(see page 3-3), the odometer display
will automatically change to the fuel re-
serve tripmeter mode “F-TRIP” and
start counting the distance traveled
from that point. In that case, pushing
the “SELECT” button switches the dis-
play between the various tripmeter and
odometer modes in the following order:
F-TRIP → TRIP 1 → TRIP 2 → ODO →
F-TRIPTo reset a tripmeter, select it by push-
ing the “SELECT” button, and then
push the “RESET” button for at least
one second. If you do not reset the fuel
reserve tripmeter manually, it will reset
itself automatically and the display will
return to the prior mode after refueling
and traveling 5 km (3 mi).
Self-diagnosis devices
This model is equipped with a self-diag-
nosis device for various electrical cir-
cuits.
If any of those circuits are defective, the
engine trouble warning light will come
on, and then the odometer/tripmeter
display will indicate a two-digit error
code (e.g., 12, 13, 14).
This model is also equipped with a self-
diagnosis device for the immobilizer
system.
If any of the immobilizer system circuits
are defective, the immobilizer system
indicator light will flash, and then the
display will indicate a two-digit error
code (e.g., 51, 52, 53).1. Clock
1. Odometer/tripmeter/fuel reserve tripmeter
U5YUE0E0.book Page 6 Monday, November 15, 2004 8:48 AM
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INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
EAU12941
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU13070
Fuel tank cap To open the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
To close the fuel tank cap
1. Push the fuel tank cap into position
with the key inserted in the lock.
2. Turn the key counterclockwise to
the original position, remove it, and
then close the lock cover.
NOTE:The fuel tank cap cannot be closed un-
less the key is in the lock. In addition,
the key cannot be removed if the cap isnot properly closed and locked.
WARNING
EWA11090
Make sure that the fuel tank cap isproperly closed before riding.
1. Brake pedal
1. Fuel tank cap lock cover
2. Unlock.
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INSTRUMENT AND CONTROL FUNCTIONS
3-14
3
EAU34071
Fuel tank breather/overflow
hose Before operating the motorcycle:
Check the fuel tank breather/over-
flow hose connection.
Check the fuel tank breather/over-
flow hose for cracks or damage,
and replace it if damaged.
Make sure that the end of the fuel
tank breather/overflow hose is not
blocked, and clean it if necessary.
Make sure that the end of the fuel
tank breather/overflow hose is po-
sitioned outside of the cowling.
EAU13441
Catalytic converter This vehicle is equipped with catalytic
converters in the exhaust system.
WARNING
EWA10860
The exhaust system is hot after op-
eration. Make sure that the exhaust
system has cooled down before do-ing any maintenance work.CAUTION:
ECA10700
The following precautions must be
observed to prevent a fire hazard or
other damages.
Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.
Never park the vehicle near pos-
sible fire hazards such as grass
or other materials that easily
burn.
Do not allow the engine to idletoo long.
EAU36691
Seat To remove the seat
1. Insert the key into the seat lock,
and then turn it clockwise.
2. Pull the seat off.
To install the seat
1. Insert the projections into the hold-
ers as shown.
1. Fuel tank breather/overflow hose
2. Cowling
1. Seat lock
2. Unlock.
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INSTRUMENT AND CONTROL FUNCTIONS
3-15
3
2. Push the center of the seat down
to lock it in place.
3. Remove the key.
NOTE:Make sure that the seat is properly se-cured before riding.
EAU36930
Adjusting the front fork This front fork is equipped with spring
preload adjusting bolts, rebound damp-
ing force adjusting screws and com-
pression damping force adjusting
screws.
WARNING
EWA10180
Always adjust both fork legs equal-
ly, otherwise poor handling and lossof stability may result.
Spring preload
To increase the spring preload and
thereby harden the suspension, turn
the adjusting bolt on each fork leg in di-
rection (a). To decrease the spring pre-load and thereby soften the
suspension, turn the adjusting bolt on
each fork leg in direction (b).
NOTE:Align the appropriate groove on the ad-
justing mechanism with the top of thefront fork collar.
1. Seat holder
2. Projection
1. Spring preload adjusting bolt
1. Current setting
2. Front fork collar
Spring preload setting:
Minimum (soft):
0
Standard:
2
Maximum (hard):
5
U5YUE0E0.book Page 15 Monday, November 15, 2004 8:48 AM