turn signal YAMAHA MT-03 2016 Owners Manual

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning lights............................................ 3-2
Multi-function meter unit ................ 3-4
Handlebar switches ...................... 3-11
Clutch lever .................................. 3-12
Shift pedal .................................... 3-13
Brake lever.................................... 3-13
Brake pedal .................................. 3-13
ABS .............................................. 3-14
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-15
Fuel tank breather hose and overflow hose ............................ 3-17
Catalytic converter ....................... 3-17
Seats ............................................ 3-18
Helmet holders ............................. 3-19
Storage compartment .................. 3-20
Adjusting the shock absorber
assembly ................................... 3-20
Luggage strap holders ................. 3-21
Sidestand ..................................... 3-21
Ignition circuit cut-off system ....... 3-22 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Engine break-in ............................... 5-4
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system ........ 6-3
General maintenance and lubrication chart ........................... 6-4
Checking the spark plugs ............... 6-8
Engine oil and oil filter cartridge...... 6-9
Coolant.......................................... 6-12
Replacing the air filter element and cleaning the check hose..... 6-13
Checking the throttle grip
free play ..................................... 6-15
Valve clearance ............................. 6-15
Tires .............................................. 6-15
Cast wheels................................... 6-17
Adjusting the clutch lever free play ..................................... 6-17
Checking the brake lever free play ..................................... 6-18 Brake light switches ..................... 6-19
Checking the front and rear
brake pads ................................ 6-19
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-21
Drive chain slack........................... 6-21
Cleaning and lubricating the drive chain ................................. 6-23
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Checking and lubricating the brake and shift pedals............... 6-24
Checking and lubricating the brake and clutch levers ............. 6-25
Checking and lubricating the
sidestand................................... 6-26
Lubricating the swingarm pivots......................................... 6-26
Checking the front fork ................. 6-26
Checking the steering................... 6-27
Checking the wheel bearings ....... 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-29
Replacing the headlight bulb ........ 6-31
Auxiliary light ................................ 6-31
Tail/brake light .............................. 6-32
Replacing a turn signal light bulb ........................................... 6-32UB08E1E0.book Page 1 Friday, October 2, 2015 9:33 AM

Safety information
1-2
1

Many accidents involve inexperi-
enced operators. In fact, many op-
erators who have been involved in
accidents do not even have a cur-
rent motorcycle license.
• Make sure that you are qualified and that you only lend your mo-
torcycle to other qualified oper-
ators.
• Know your skills and limits. Staying within your limits may
help you to avoid an accident.
• We recommend that you prac- tice riding your motorcycle
where there is no traffic until you
have become thoroughly famil-
iar with the motorcycle and all of
its controls.
 Many accidents have been
caused by error of the motorcycle
operator. A typical error made by
the operator is veering wide on a
turn due to excessive speed or un-
dercornering (insufficient lean an-
gle for the speed).
• Always obey the speed limit and never travel faster than warrant-
ed by road and traffic condi-
tions. • Always signal before turning or
changing lanes. Make sure that
other motorists can see you.
 The posture of the operator and
passenger is important for proper
control.
• The operator should keep both hands on the handlebar and
both feet on the operator foot-
rests during operation to main-
tain control of the motorcycle.
• The passenger should always hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
 Never ride under the influence of
alcohol or other drugs.
 This motorcycle is designed for
on-road use only. It is not suitable
for off-road use. Protective Apparel
The majority of fatalities from motorcy-
cle accidents are the result of head in-
juries. The use of a safety helmet is the
single most critical factor in the pre-
vention or reduction of head injuries.
 Always wear an approved helmet.
 Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision that could delay seeing a
hazard.
 The use of a jacket, heavy boots,
trousers, gloves, etc., is effective
in preventing or reducing abra-
sions or lacerations.
 Never wear loose-fitting clothes,
otherwise they could catch on the
control levers, footrests, or wheels
and cause injury or an accident.
 Always wear protective clothing
that covers your legs, ankles, and
feet. The engine or exhaust sys-
tem become very hot during or af-
ter operation and can cause
burns.
 A passenger should also observe
the above precautions.
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Safety information
1-5
1operator and may limit control
ability, therefore, such accesso-
ries are not recommended.
 Use caution when adding electri-
cal accessories. If electrical ac-
cessories exceed the capacity of
the motorcycle’s electrical sys-
tem, an electric failure could re-
sult, which could cause a
dangerous loss of lights or engine
power.
Aftermarket Tires an d Rims
The tires and rims that came with your
motorcycle were designed to match
the performance capabilities and to
provide the best combination of han-
dling, braking, and comfort. Other
tires, rims, sizes, and combinations
may not be appropriate. Refer to page
6-15 for tire specifications and more in-
formation on replacing your tires.
Transportin g the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.  Remove all loose items from the
motorcycle. 
Check that the fuel cock (if
equipped) is in the “OFF” position
and that there are no fuel leaks.
 Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
 Shift the transmission in gear (for
models with a manual transmis-
sion).
 Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or
parts that could break). Choose
the location for the straps carefully
so the straps will not rub against
painted surfaces during transport.
 The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce exces-
sively during transport.
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Instrument and control functions
3-2
3
To unlock the steering
1. Insert the key.
2. With the key in the “LOCK” posi-
tion, push the key in and turn it
to “ ”.
EAU49398
Indicator li ghts an d warnin g
lig hts
EAU11022
Turn si gnal in dicator li ght “ ”
This indicator light flashes when a turn
signal light is flashing.
EAU11061
Neutral in dicator li ght “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081
Hi gh beam in dicator li ght “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU62530
Oil pressure warnin g li ght “ ”
This warning light comes on if the en-
gine oil pressure is low.
The electrical circuit of the warning
light can be checked by turning the key
to “ ”. The warning light should come
on and remain on until the engine is
started.
If the warning light does not come on
initially when the key is turned to “ ”,
have a Yamaha dealer check the elec-
trical circuit.NOTICE
ECA21210
If the warnin g li ght comes on when
the en gine is runnin g, stop the en-
g ine imme diately an d check oil level.
If the oil level is below the minimum
level, a dd sufficient oil of the recom-
men ded t y p e t o r a i s e i t u p t o t h e c o r -
rect level. If the oil pressure warnin g
li g ht remains on even if the oil level
1. Push.
2. Turn.12
1. Neutral indicator light “ ”
2. High beam indicator light “ ”
3. Turn signal indicator light “ ”
4. Shift timing indicator light
5. Engine trouble warning light “ ”
6. Oil pressure warning light “ ”
7. Anti-lock Brake System (ABS) warning
light “ ”
5
6
3
1
2
4
km/hkm/L
L/100km7MPHmileMPG
ABS
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Instrument and control functions
3-11
3 12000 r/min to 13500 r/min, the in-
dicator light can be set in incre-
ments of 200 r/min.
 Be sure to set the deactivation
point to a higher engine speed
than for the activation point, other-
wise the shift timing indicator light
will not come on.
1. Push the “RES” button to select
the desired engine speed for de-
activating the indicator light.
2. Push the “SEL” button to confirm the selected engine speed. The
control mode changes to the
brightness setting mode.
To adjust the brightness1. Push the “RES” button to select the desired shift indicator light
brightness level.
2. Push the “SEL” button to confirm the selected brightness level. The
display exits the shift timing light
control mode and returns to the
standard multi-function display
mode. Self-
dia gnosis device
This model is equipped with a self-di-
agnosis device for various electrical
circuits.
If a problem is detected in any of those
circuits, the engine trouble warning
light will come on and the display will
indicate an error code.
NOTICE
ECA11591
If the display in dicates an error
co de, the vehicle shoul d b e checked
as soon as possi ble in or der to avoi d
en gine damag e.
EAU1234H
Handle bar switchesLeft
Ri ght
1. Engine trouble warning light “ ”
2. Error code display
2
1
km/hMPH
1. Pass switch “PASS”
2. Dimmer switch “ / ”
3. Turn signal switch “ / ”
4. Horn switch “ ”
1. Engine stop switch “ / ”
2. Start switch “ ”
4312
21
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Instrument and control functions
3-12
3
EAU12361
Pass switch “PASS”
Press this switch to flash the headlight.
EAU62540
Dimmer switch “ / ”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.TIPWhen the switch is set to low beam,
only the right headlight bulb comes on.
When the switch is set to high beam,
both headlight bulbs come on.
EAU12461
Turn si gnal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When
released, the switch returns to the cen-
ter position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU12501
Horn switch “ ”
Press this switch to sound the horn.
EAU12661
En gine stop switch “ / ”
Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU12713
Start switch “ ”
Push this switch to crank the engine
with the starter. See page 5-1 for start-
ing instructions prior to starting the en-
gine.
EAU62500
The engine trouble warning light will
come on when the key is turned to “ ”
and the start switch is pushed, but this
does not indicate a malfunction.
EAU12822
Clutch leverThe clutch lever is located on the left
side of the handlebar. To disengage
the clutch, pull the lever toward the
handlebar grip. To engage the clutch,
release the lever. The lever should be
pulled rapidly and released slowly for
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
3-22.)1. Clutch lever1
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Periodic maintenance an d a djustment
6-30
6
Fuse
box 1 Fuse box 2 is located under the rider
seat. (See page 3-18.)
Fuse box 2
If a fuse is blown, replace it as follows. 1. Turn the key to “ ” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive dam-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
1. Fuse box 1
1. Ignition fuse
2. Signaling system fuse
3. ABS control unit fuse
4. Backup fuse (for clock)
5. Headlight fuse
6. Radiator fan motor fuse
7. Spare fuse
17
123
56
4
1. Fuse box 2
1. Spare fuse
2. ABS solenoid fuse
3. ABS motor fuse
1
1
2
3
Specified fuses:
Main fuse: 30.0 A
Headlight fuse:
15.0 A
Signaling system fuse: 7.5 A
Ignition fuse: 15.0 A
Radiator fan motor fuse:
7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse: 15.0 A
ABS control unit fuse:
7.5 A
Backup fuse: 7.5 A
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Periodic maintenance an d a djustment
6-32
6
EAU24182
Tail/b rake li ghtThis model is equipped with an LED-
type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU62590
Replacin g a turn sig nal light
b ul b1. Remove the turn signal light lens
by removing the screw.
2. Remove the turn signal light bulb socket (together with the bulb) by
turning it counterclockwise. 3. Remove the burnt-out bulb by
pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by turning it clockwise.
6. Install the turn signal light lens by installing the screw. NOTICE: Do
not overti ghten the screw, oth-
erwise the lens may break.
[ECA11192]
1. Turn signal light lens
2. Screw
1
2
1. Turn signal light bulb socket
1
UB08E1E0.book Page 32 Friday, October 2, 2015 9:33 AM

Specifications
8-2
8
6th:0.800 (24/30)
Chassis:Frame type:
Diamond
Caster angle: 25.0 °
Trail: 95 mm (3.7 in)Front tire:Type:Tubeless
Size: 110/70-17M/C (54H)
Manufacturer/model:
MICHELIN/PILOT STREETRear tire:Type:Tubeless
Size:
140/70-17M/C (66H)
Manufacturer/model: MICHELIN/PILOT STREETLoa din g:Maximum load:
160 kg (353 lb)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measure d on col d
tires):1 person:
Front:
200 kPa (2.00 kgf/cm2, 29 psi) Rear:
250 kPa (2.50 kgf/cm2, 36 psi)
2 persons: Front:200 kPa (2.00 kgf/cm2, 29 psi)
Rear: 250 kPa (2.50 kgf/cm2, 36 psi)
Front wheel:Wheel type:Cast wheel
Rim size: 17M/C x MT2.75Rear wheel:Wheel type:Cast wheel
Rim size: 17M/C x MT4.00Front brake:Type:
Hydraulic single disc brake
Specified brake fluid: DOT 4Rear brake:Type:
Hydraulic single disc brake
Specified brake fluid: DOT 4Front suspension:Type:Telescopic fork
Spring: Coil spring
Shock absorber:
Hydraulic damper Wheel travel:
130 mm (5.1 in)
Rear suspension:Type:
Swingarm
Spring: Coil spring
Shock absorber: Hydraulic damper
Wheel travel:
125 mm (4.9 in)Electrical system:System voltage:12 V
Ignition system:
TCI
Charging system: AC magnetoBattery:Model:
GTZ8V
Voltage, capacity: 12 V, 7.0 Ah (10 HR)Hea dlig ht:Bulb type:
Halogen bulbBul b watta ge × quantity:Headlight:
H4, 60.0 W/55.0 W x 1
Brake/tail light:
LED
Front turn signal light: 10.0 W × 2
UB08E1E0.book Page 2 Friday, October 2, 2015 9:33 AM

Specifications
8-3
8
Rear turn signal light:10.0 W × 2
Auxiliary light: LED
License plate light:
5.0 W × 1
Meter lighting: LED
Neutral indicator light: LED
High beam indicator light:
LED
Oil pressure warning light: LED
Turn signal indicator light: LED
Engine trouble warning light:
LED
ABS warning light: LED
Shift timing indicator light: LEDFuse(s):Main fuse:30.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
7.5 A
Ignition fuse: 15.0 A
Radiator fan motor fuse: 7.5 A ABS control unit fuse:
7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
15.0 A
Backup fuse: 7.5 A
UB08E1E0.book Page 3 Friday, October 2, 2015 9:33 AM