ABS YAMAHA MT-07 2016 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2016, Model line: MT-07, Model: YAMAHA MT-07 2016Pages: 106, PDF Size: 3.31 MB
Page 72 of 106

Periodic maintenance an d a djustment
6-22
6
Use only the specified b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
Refill with the same type of
brake flui d. A ddin g a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water or d ust
d oes not enter the brake flui d
reservoir when refillin g. Water
will si gnificantly lower the boil-
in g point of the flui d an d may re-
sult in vapor lock, an d d irt may
clo g the ABS hy draulic unit
valves.
NOTICE
ECA17641
Brake fluid may damag e painted
surfaces or plastic parts. Always
clean up spille d flui d imme diately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22733
Chan gin g the brake flui dHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
Oil seals: Replace every two
years.
Brake hoses: Replace every four
years.
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Periodic maintenance an d a djustment
6-31
6
EAU59871
Replacin g the fusesThe main fuse and the fuse boxes,
which contain the fuses for the individ-
ual circuits, are located under the rider
seat. (See page 3-19.)TIPTo access the main fuse, remove the
starter relay cover as shown.
MT07 MT07A
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
1. Starter relay cover
2. Fuse box
3. Spare main fuse
4. Main fuse
2
3
4
1
1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Fuel injection system fuse
5. Backup fuse (for clock and immobilizer sys-
tem)
6. Radiator fan motor fuse
7. Parking lighting fuse
8. Auxiliary fuse
9. Spare fuse
7
8
1
2
3
4
5
699
1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Fuel injection system fuse
5. Backup fuse (for clock and immobilizer sys- tem)
6. Radiator fan motor fuse
7. ABS solenoid fuse
8. ABS motor fuse
9. Parking lighting fuse
10.Auxiliary fuse
11.ABS control unit fuse
12.Spare fuse
7
8
9
10
11
1
2
3
4
5
61212
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Periodic maintenance an d a djustment
6-32
6 use a fuse of a hi
gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAU59881
Replacin g the hea dlig ht bul bThis model is equipped with a halogen
bulb headlight. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA10651
Take care not to damag e the follow-
in g parts:
Hea dlig ht bul b
Do not touch the glass part of
the hea dlig ht bul b to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the b ulb, an d the b ulb life will
b e ad versely affecte d. Thor-
ou ghly clean off any d irt and fin-
g erprints on the hea dlig ht bul b
usin g a cloth moistene d with al-
cohol or thinner.
Hea dlig ht lens
Do not affix any type of tinte d
film or stickers to the hea dlig ht
lens.
Do not use a hea dlig ht bul b of a
wattag e higher than specifie d.
Specifie d fuses:
Main fuse: 30.0 A
Auxiliary fuse:
2.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Parking lighting fuse: 7.5 A
Radiator fan motor fuse: 10.0 A
ABS motor fuse:
30.0 A (MT07A)
ABS solenoid fuse: 20.0 A (MT07A)
Fuel injection system fuse: 10.0 A
ABS control unit fuse:
7.5 A (MT07A)
Backup fuse: 7.5 A
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Periodic maintenance an d a djustment
6-37
6
a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
EAU44792
Front wheel (for non-ABS
mo
dels)
WARNING
EWA14841
For the ABS mo del, have a Yamaha
d ealer remove an d install the wheel.
EAU59931
To remove the front wheel
WARNING
EWA10822
To avoi d injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Loosen the front wheel axle pinch
bolt, then the wheel axle and the
brake caliper bolts. 2. Lift the front wheel off the ground
according to the procedure in the
previous section “Supporting the
motorcycle”.
3. Remove the brake hose holder on the left side by removing the bolt.
1. Front wheel axle pinch bolt
2. Wheel axle
3. Brake caliper bolt23
1
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Periodic maintenance an d a djustment
6-39
6
EAU44802
Rear wheel (for non-ABS
mo dels)
WARNING
EWA14841
For the ABS mo del, have a Yamaha
d ealer remove an d install the wheel.
EAU59942
To remove the rear wheel
WARNING
EWA10822
To avoi d injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Loosen the locknut and drive
chain slack adjusting nut on each
side of the swingarm.
2. Loosen the axle nut. 3. Lift the rear wheel off the ground
according to the procedure on
page 6-36.
4. Remove the axle nut, washer and the drive chain slack adjusting
plate.
5. Push the wheel forward, and then remove the drive chain from the
rear sprocket.
TIPIf the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
The drive chain does not need to
be disassembled in order to re-
move and install the rear wheel.6. While supporting the brake caliper
and slightly lifting the wheel, pull
the wheel axle out and remove the
drive chain slack adjusting plate.
1. Drive chain slack adjusting plate
2. Drive chain slack adjusting nut
3. Locknut
4. Axle nut
1
2
3
4
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Motorcycle care and stora ge
7-2
7
off any
deter gent resi due usin g
plenty of water, as it is harmful
to plastic parts.
Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d usin g cloths or
spon ges which have b een in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel ( gasoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepag e and
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, instruments,
switches an d li ghts), breather
hoses an d vents.
For motorcycles equippe d with
a win dshiel d: Do not use stron g
cleaners or har d spon ges as
they will cause dullin g or
sc r
atchin g. Some cleanin g
compoun ds for plastic may
leave scratches on the win d- shiel
d. Test the pro duct on a
small hi dden part of the win d-
shiel d to make sure that it does
not leave any marks. If the win d-
shiel d is scratche d, use a quality
plastic polishin g compoun d af-
ter washing .
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive
in combination with water, carry out
the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.
TIPSalt sprayed on roads in the winter
may remain well into spring.1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
After cleanin g
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
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Specifications
8-2
8
4th:1.300 (26/20)
5th: 1.091 (24/22)
6th:
0.964 (27/28)
Chassis:Frame type:Diamond
Caster angle:
24.80 °
Trail: 90 mm (3.5 in)Front tire:Type:
Tubeless
Size: 120/70 ZR17 M/C (58W)
Manufacturer/model: MICHELIN/PILOT ROAD 3
Manufacturer/model:
BRIDGESTONE/BT023F FRear tire:Type: Tubeless
Size:
180/55 ZR17 M/C (73W)
Manufacturer/model: MICHELIN/PILOT ROAD 3A
Manufacturer/model: BRIDGESTONE/BT023R M
Loa din g:Maximum load:
173 kg (381 lb) (MT07A)
176 kg (388 lb) (MT07)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measure d on col d
tires):
Front:
225 kPa (2.25 kgf/cm², 33 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Front wheel:Wheel type:Cast wheel
Rim size:
17M/C x MT3.50Rear wheel:Wheel type:Cast wheel
Rim size:
17M/C x MT5.50Front brake:Type:
Hydraulic dual disc brake
Specified brake fluid:
DOT 4Rear brake:Type:
Hydraulic single disc brake
Specified brake fluid:
DOT 4
Front suspension:Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 130 mm (5.1 in)Rear suspension:Type:Swingarm (link suspension)
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 130 mm (5.1 in)Electrical system:System voltage:
12 V
Ignition system: TCI
Charging system: AC magnetoBattery:Model:YTZ10S
Voltage, capacity: 12 V, 8.6 Ah (10 HR)Hea dlig ht:Bulb type:
Halogen bulb
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Specifications
8-3
8
Bulb watta ge × quantity:Headlight:
H4, 60.0 W/55.0 W x 1
Brake/tail light:
LED
Front turn signal light: 10.0 W × 2
Rear turn signal light: 10.0 W × 2
Auxiliary light:
5.0 W × 1
License plate light: 5.0 W × 1
Meter lighting: LED
Neutral indicator light:
LED
High beam indicator light: LED
Oil pressure warning light: LED
Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
ABS warning light:
LED (MT07A)
Immobilizer system indicator light: LEDFuse(s):Main fuse:
30.0 A Auxiliary fuse:
2.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Parking lighting fuse: 7.5 A
Radiator fan motor fuse:
10.0 A
Fuel injection system fuse: 10.0 A
ABS control unit fuse: 7.5 A (MT07A)
ABS motor fuse:
30.0 A (MT07A)
ABS solenoid fuse: 20.0 A (MT07A)
Backup fuse: 7.5 A
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10-1
10
Index
AABS (for ABS models) .......................... 3-15
ABS warning light (for ABS models) ....... 3-5
Air filter element and check hose,
replacing and cleaning ....................... 6-14
Auxiliary DC connector ......................... 3-27
Auxiliary light bulb, replacing ............... 6-34BBattery .................................................. 6-29
Brake and clutch levers, checking and lubricating........................................... 6-26
Brake and shift pedals, checking and
lubricating........................................... 6-26
Brake fluid, changing............................ 6-22
Brake fluid level, checking.................... 6-21
Brake lever............................................ 3-14
Brake lever free play, checking ............ 6-19
Brake light switches ............................. 6-20
Brake pedal .......................................... 3-15CCables, checking and lubricating ......... 6-25
Care ........................................................ 7-1
Catalytic converter ............................... 3-18
Clutch lever........................................... 3-14
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-11
Coolant temperature warning light ......... 3-4DDimmer switch...................................... 3-13
Drive chain, cleaning and lubricating ... 6-24
Drive chain slack .................................. 6-23EEngine break-in ...................................... 5-4
Engine oil and oil filter cartridge ............. 6-9 Engine serial number ............................. 9-1
Engine trouble warning light .................. 3-5
FFront and rear brake pads, checking ... 6-20
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-17
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather hose and overflow
hose ................................................... 3-18
Fuel tank cap........................................ 3-16
Fuses, replacing ................................... 6-31HHandlebar switches ............................. 3-13
Hazard switch ...................................... 3-13
Headlight bulb, replacing ..................... 6-32
Helmet holding cable ........................... 3-20
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-13IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-25
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-6
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-36
Luggage strap holders ......................... 3-23MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1 Multi-function meter unit ........................ 3-6
NNeutral indicator light ............................. 3-4OOil pressure warning light ....................... 3-4PParking.................................................... 5-5
Part locations.......................................... 2-1
Pass switch........................................... 3-13RRear suspension, lubricating ................ 6-27SSafety information................................... 1-1
Seats ..................................................... 3-19
Shifting.................................................... 5-2
Shift pedal............................................. 3-14
Shock absorber assembly, adjusting ... 3-22
Sidestand.............................................. 3-24
Sidestand, checking and lubricating .... 6-27
Spark plugs, checking ............................ 6-8
Specifications ......................................... 8-1
Start/Engine stop switch ...................... 3-13
Starting the engine ................................. 5-1
Steering, checking ................................ 6-29
Storage ................................................... 7-3
Storage compartment........................... 3-22
Supporting the motorcycle ................... 6-36
Swingarm pivots, lubricating ................ 6-28TTail/brake light ...................................... 6-35
Throttle grip and cable, checking and
lubricating ........................................... 6-25
Throttle grip free play, checking ........... 6-15
Tires ...................................................... 6-16
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Index
10-2
10
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-41
Troubleshooting charts ......................... 6-42
Turn signal indicator lights ...................... 3-4
Turn signal light bulb, replacing............ 6-35
Turn signal switch ................................. 3-13VValve clearance..................................... 6-15
Vehicle identification number ................. 9-1WWheel bearings, checking..................... 6-29
Wheel, front (for non-ABS models) ....... 6-37
Wheel, rear (for non-ABS models) ........ 6-39
Wheels .................................................. 6-18
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