clutch YAMAHA MT-07 2017 User Guide

Periodic maintenance an d a djustment
6-6
6
11 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
12 *Swin
garm pivot
b earin gs • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
13 Drive chain • Check chain slack, alignment and
condition.
• Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
14 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√
√
• Moderately repack with lithium- soap-based grease. √√
15 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
16 Brake lever pivot
shaft
• Lubricate with silicone grease.
√√√√√
17 Brake ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
19 Shift ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
6-12
6
TIPAn oil filter wrench is available at a
Yamaha dealer.6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter
cartridge.TIPMake sure that the O-ring is properly
seated.7. Install the new oil filter cartridgewith an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench. 8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a dd ition, do not use oils la bele d
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.10. Check the O-ring for damage, and replace it if necessary.
1. O-ring
1. Torque wrench
Tightenin g torque:
Oil filter cartridge: 17 N·m (1.7 kgf·m, 12 lb·ft)
Ti ghtenin g torque:
Engine oil drain bolt:
43 N·m (4.3 kgf·m, 31 lb·ft)1
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Oil change:
2.30 L (2.43 US qt, 2.02 Imp.qt)
With oil filter removal: 2.60 L (2.75 US qt, 2.29 Imp.qt)
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Periodic maintenance an d a djustment
6-20
6
WARNING
EWA10601
This motorcycle is fitte d with super-
hi gh-spee d tires. Note the followin g
points in or der to make the most ef-
ficient use of these tires.  Use only the specified replace-
ment tires. Other tires may run
the dan ger of burstin g at super
hi gh spee ds.
 Bran d-new tires can have a rel-
atively poor grip on certain road
surfaces until they have been
“ b roken in”. Therefore, it is a d-
visa ble before doin g any hi gh-
speed ridin g to ri de conserva-
tively for approximately 100 km
(60 mi) after installin g a new tire.
 The tires must be warmed up
b efore a hi gh-spee d run.
 Always a djust the tire air pres-
sure accor din g to the operatin g
con ditions.
EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
 The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
 The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU33893
Adjustin g the clutch lever free
playMeasure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).1. Clutch lever free play adjusting bolt
2. Clutch lever free play
Clutch lever free play: 5.0–10.0 mm (0.20–0.39 in)2
1
(b)(a)
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Periodic maintenance an d a djustment
6-21
6
TIPIf the specified clutch lever free play
cannot be obtained as described
above, proceed as follows.1. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable.
2. Loosen the locknut at the crank- case.
3. To increase the clutch lever free play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free
play, turn the adjusting nut in di-
rection (b).
4. Tighten the locknut.
EAU37914
Checkin g the brake lever free
playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon gy feelin g in the b rake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system b e-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the b
rakin g performance, which may re-
sult in loss of control an d an acci-
d ent.
1. Locknut
2. Clutch lever free play adjusting nut
1
2
(a)(b)
1. No brake lever free play
1
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Periodic maintenance an d a djustment
6-28
6
EAU23144
Checkin g an d lu bricatin g the
b rake an d clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommen ded lu bricant:
Lithium-soap-based grease
Recommen ded lu bricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
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Specifications
8-1
8
Dimensions:Overall length:2085 mm (82.1 in)
Overall width:
745 mm (29.3 in)
Overall height: 1090 mm (42.9 in)
Seat height: 805 mm (31.7 in)
Wheelbase:
1400 mm (55.1 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 2.7 m (8.86 ft)Wei ght:Curb weight:
182 kg (401 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: DOHC
Cylinder arrangement:
Inline
Number of cylinders: 2-cylinder
Displacement: 689 cm³
Bore × stroke:
80.0 × 68.6 mm (3.15 × 2.70 in) Compression ratio:
11.5 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Oil change:
2.30 L (2.43 US qt, 2.02 Imp.qt)
With oil filter removal: 2.60 L (2.75 US qt, 2.29 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
1.60 L (1.69 US qt, 1.41 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 14 L (3.7 US gal, 3.1 Imp.gal) Fuel reserve amount:
2.7 L (0.71 US gal, 0.59 Imp.gal)
Fuel injection:Throttle body:
ID mark: 1WS1 10Spark plu g(s):Manufacturer/model:
NGK/LMAR8A-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discDrivetrain:Primary reduction ratio:
1.925 (77/40)
Final drive: Chain
Secondary reduction ratio: 2.688 (43/16)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.846 (37/13)
2nd: 2.125 (34/16)
3rd: 1.632 (31/19)
4th:
1.300 (26/20)
5th: 1.091 (24/22)
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10-1
10
Index
AABS....................................................... 3-15
ABS warning light ................................... 3-5
Air filter element and check hose,
replacing and cleaning ....................... 6-16
Auxiliary DC connector ......................... 3-27
Auxiliary light bulb, replacing ............... 6-35BBattery .................................................. 6-31
Brake and clutch levers, checking and lubricating........................................... 6-28
Brake and shift pedals, checking and
lubricating........................................... 6-27
Brake fluid, changing............................ 6-24
Brake fluid level, checking.................... 6-23
Brake lever............................................ 3-14
Brake lever free play, checking ............ 6-21
Brake light switches ............................. 6-22
Brake pedal .......................................... 3-14
Brake/tail light....................................... 6-36CCables, checking and lubricating ......... 6-27
Canister ................................................ 6-10
Care ........................................................ 7-1
Catalytic converter ............................... 3-19
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-20
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-4DData recording, vehicle........................... 9-2
Diagnostic connector ............................. 9-2
Dimmer switch...................................... 3-13
Drive chain, cleaning and lubricating ... 6-26 Drive chain slack .................................. 6-24
EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge........... 6-10
Engine serial number ............................. 9-1
Engine trouble warning light .................. 3-5FFront and rear brake pads, checking ... 6-22
Front fork, checking ............................. 6-29
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap........................................ 3-16
Fuel tank overflow hose ....................... 3-18
Fuses, replacing ................................... 6-32HHandlebar switches ............................. 3-12
Hazard switch ...................................... 3-13
Headlight bulb, replacing ..................... 6-33
Helmet holding cable ........................... 3-21
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-13IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-25
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-37
Luggage strap holders ......................... 3-24MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-5
Maintenance, emission control
system .................................................. 6-3
Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
NNeutral indicator light ............................. 3-4OOil pressure warning light ....................... 3-4PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-13SSafety information................................... 1-1
Seats ..................................................... 3-19
Shifting.................................................... 5-2
Shift pedal............................................. 3-14
Shock absorber assembly, adjusting ... 3-23
Sidestand.............................................. 3-24
Sidestand, checking and lubricating .... 6-29
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Start/Engine stop switch ...................... 3-13
Starting the engine ................................. 5-1
Steering, checking ................................ 6-30
Storage ................................................... 7-3
Storage compartment........................... 3-22
Supporting the motorcycle ................... 6-37
Swingarm pivots, lubricating ................ 6-29TThrottle grip and cable, checking and lubricating ........................................... 6-27
Throttle grip free play, checking ........... 6-17
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