immobilizer YAMAHA MT-07 2017 Owners Manual

EAU77760
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
Date of issue:
Signature of Responsible Person:April 28, 2016
Product: IMMOBILIZER
Model: BU2-20
Supplied by
YAMAHA MOTOR ELECTRONICS
CO.,LTD.
1450-6 Mori, Mori-machi Shuchi-gun
Shizuoka 437-0292 Japan
EN 60950-1: 2006 + Amd.11:2009 + Amd.1:2010 +
Amd.12: 2011 + Amd.2:2013
EN 62479: 2010
Hiroshi Kamiiizaka
GENERAL MANAGER
QUALITY ASSURANCE DIV. 97/24/EC from 17.06.1997
EN 300 330-1 V1.8.1
EN 300 330-2 V1.6.1
Technical Construction File held by
YAMAHA MOTOR ELECTRONICS
CO.,LTD.
1450-6 Mori, Mori-machi Shuchi-gun
Shizuoka 437-0292 Japan
R&TTE Directive
(Article 3.1(a) Safety)
R&TTE Directive
(Article 3.1(b) EMC)
R&TTE Directive
(Article 3.2 Spectrum)DECLARATION of CONFORMITY For
YAMAHA MOTOR ELECTRONICS CO., LTD.
1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan
Standard used for comply
Means of Conformity
We declare under our sole responsibility that the Product (s) is conformity with the essential requirements and other relevant requirements of the
Radio and Telecommunication Terminal Equipment (R&TTE) Directive (1999/5/EC).
UBU2E0E0.book Page 1 Wednesday, September 14, 2016 11:32 AM

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Multi-function meter unit ................ 3-6
Handlebar switches ...................... 3-12
Clutch lever .................................. 3-13
Shift pedal .................................... 3-14
Brake lever.................................... 3-14
Brake pedal .................................. 3-14
ABS .............................................. 3-15
Fuel tank cap ................................ 3-16
Fuel ............................................... 3-16
Fuel tank overflow hose ............... 3-18
Catalytic converter ....................... 3-19
Seats ............................................ 3-19
Helmet holding cable.................... 3-21
Storage compartment .................. 3-22
Adjusting the shock absorber assembly ................................... 3-23
Luggage strap holders ................. 3-24
Sidestand ..................................... 3-24
Ignition circuit cut-off system ....... 3-25 Auxiliary DC connector ................. 3-27
For your safety – pre-operation
checks ............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-5
Checking the spark plugs ............... 6-9
Canister ......................................... 6-10
Engine oil and oil filter cartridge.... 6-10
Coolant.......................................... 6-13
Replacing the air filter element and cleaning the check hose..... 6-16
Checking the throttle grip free play ............................................ 6-17
Valve clearance ............................. 6-17
Tires .............................................. 6-18 Cast wheels .................................. 6-20
Adjusting the clutch lever free
play ............................................ 6-20
Checking the brake lever free play ............................................ 6-21
Brake light switches ..................... 6-22
Checking the front and rear brake pads ................................ 6-22
Checking the brake fluid level ...... 6-23
Changing the brake fluid .............. 6-24
Drive chain slack........................... 6-24
Cleaning and lubricating the drive chain ................................. 6-26
Checking and lubricating the
cables ........................................ 6-27
Checking and lubricating the throttle grip and cable ............... 6-27
Checking and lubricating the brake and shift pedals............... 6-27
Checking and lubricating the
brake and clutch levers ............. 6-28
Checking and lubricating the sidestand................................... 6-29
Lubricating the swingarm pivots......................................... 6-29
Checking the front fork ................. 6-29
Checking the steering................... 6-30
Checking the wheel bearings ....... 6-30
Battery .......................................... 6-31
Replacing the fuses ...................... 6-32
Replacing the headlight bulb ........ 6-33UBU2E0E0.book Page 1 Friday, September 9, 2016 9:23 AM

Instrument and control functions
3-1
3
EAU10978
Immo bilizer systemThis vehicle is equipped with an immo-
bilizer system to help prevent theft by
re-registering codes in the standard
keys. This system consists of the fol-
lowing:
 a code re-registering key (with a
red bow)
 two standard keys (with a black
bow) that can be re-registered
with new codes
 a transponder (which is installed in
the code re-registering key)
 an immobilizer unit
 an ECU 
an immobilizer system indicator
light (See page 3-5.)
The key with the red bow is used to
register codes in each standard key.
Since re-registering is a difficult pro-
cess, take the vehicle along with all
three keys to a Yamaha dealer to have
them re-registered. Do not use the key
with the red bow for driving. It should
only be used for re-registering the
standard keys. Always use a standard
key for driving.
NOTICE
ECA11822
 DO NOT LOSE THE CODE RE-
REGISTERING KEY! CONTACT
YOUR DEALER IMMEDIATELY
IF IT IS LOST! If the co de re-re g-
isterin g key is lost, reg istering
new co des in the stan dar d keys
is impossib le. The stan dar d
keys can still be used to start
the vehicle, however if cod e re-
re gisterin g is require d (i.e., if a
new stan dar d key is mad e or all
keys are lost) the entire immo bi-
lizer system must b e replaced.
Therefore, it is hi ghly recom- men
ded to use either stan dar d
key an d keep the co de re-reg is-
tering key in a safe place.
 Do not su bmerse any key in wa-
ter.
 Do not expose any key to exces-
sively hi gh temperatures.
 Do not place any key close to
ma gnets (this inclu des, but not
limite d to, pro ducts such as
speakers, etc.).
 Do n o

t place items that transmit
electrical si gnals close to any
key.
 Do not place heavy items on any
key.
 Do not grin d any key or alter its
shape.
 Do not d isassemble the plastic
part of any key.
 Do not put two keys of any im-
mo bilizer system on the same
key rin g.
 Keep the stan dar d keys as well
as keys of other immo bilizer
systems away from this vehi-
cle’s cod e re-registering key.
1. Code re-registering key (red bow)
2. Standard keys (black bow)UBU2E0E0.book Page 1 Friday, September 9, 2016 9:23 AM

Instrument and control functions
3-4
3
EAU4939B
In dicator lig hts and warning
lig hts
EAU11032
Turn si gnal in dicator li ghts “ ”
an d“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU11061
Neutral in dicator li ght “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081
Hi gh beam in dicator li ght “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU59962
Oil pressure warnin g lig ht “ ”
This warning light comes on if the en-
gine oil pressure is low.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on again after going off briefly,
and then remain on until the engine is
started.
If the warning light does not come on
initially when the key is turned to “ON”,
have a Yamaha dealer check the elec-
trical circuit.NOTICE
ECA21210
If the warnin g li ght comes on when
the en gine is runnin g, stop the en-
g ine imme diately an d check oil level. If the oil level is
below the minimum
level, a dd sufficient oil of the recom-
men ded t y p e t o r a i s e i t u p t o t h e c o r -
rect level. If the oil pressure warnin g
li g ht remains on even if the oil level
is correct, immed iately turn the en-
g ine off an d have a Yamaha dealer
check the vehicle.
TIPIf the warning light does not go off after
starting the engine, check the engine
oil level and add oil if necessary. (See
page 6-10.)
If the warning light remains on after
adding engine oil, have a Yamaha
dealer check the vehicle.
EAU11447
Coolant temperature warnin g
li g ht “ ”
This warning light comes on if the en-
gine overheats. If this occurs, stop the
engine immediately and allow the en-
gine to cool.
1. Left turn signal indicator light “ ”
2. Oil pressure warning light “ ”
3. Coolant temperature warning light “ ”
4. Engine trouble warning light “ ”
5. Anti-lock Brake System (ABS) warning light “ ”
6. Immobilizer system indicator light “ ”
7. High beam indicator light “ ”
8. Neutral indicator light “ ”
9. Right turn signal indicator light “ ”
1
2
3
4
5
6
7
8
9
ABS
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Instrument and control functions
3-5
3 The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
NOTICE
ECA10022
Do not continue to operate the en-
g
ine if it is overheatin g.TIP For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati-
cally switch on or off according to
the coolant temperature in the ra-
diator.
 If the engine overheats, see page
6-40 for further instructions.
EAU73171
Engine trou ble warnin g lig ht “ ”
This warning light comes on if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the vehicle.
EAU69890
ABS warnin g li ght “ ”
In normal operation, the ABS warning
light comes on when the key is turned
to “ON”, and goes off after traveling at
a speed of 10 km/h (6 mi/h) or higher.
If the ABS warning light:  does not come on when the key is
turned to “ON”
 comes on or flashes while riding
 does not go off after traveling at a
speed of 10 km/h (6 mi/h) or high-
er The ABS may not work correctly. If any
of the above occurs, have a Yamaha
dealer check the system as soon as
possible. (See page 3-15 for an expla-
nation of the ABS.)
WARNING
EWA16041
If the ABS warnin
g li ght does not g o
off after travelin g at a speed of 10
km/h (6 mi/h) or hi gher, or if the
warnin g li ght comes on or flashes
while ri din g, the brake system re-
verts to conventional braking . If ei-
ther of the a bove occurs, or if the
warnin g li ght does not come on at
all, use extra caution to avoi d possi-
b le wheel lock durin g emer gency
b rakin g. Have a Yamaha d ealer
check the brake system an d electri-
cal circuits as soon as possi ble.
EAUM3621
Immo bilizer system in dicator
li g ht “ ”
When the key is turned to “OFF” and
30 seconds have passed, the indicator
light will flash steadily to indicate the
immobilizer system is enabled. After 24
ABS
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Instrument and control functions
3-6
3
hours have passed, the indicator light
will stop flashing, however the immobi-
lizer system is still enabled.
The electrical circuit of the indicator
light can be checked by turning the key
to “ON”. The indicator light should
come on for a few seconds, and then
go off.
If the indicator light does not come on
initially when the key is turned to “ON”,
if the indicator light remains on, or if the
indicator light flashes in a pattern (if a
problem is detected in the immobilizer
system, the immobilizer system indica-
tor light will flash in a pattern), have a
Yamaha dealer check the vehicle.
TIPIf the immobilizer system indicator light
flashes in the pattern, slowly 5 times
then quickly 2 times, this could be
caused by transponder interference. If
this occurs, try the following. 1. Make sure there are no other im- mobilizer keys close to the main
switch. Other immobilizer system
keys may cause signal interfer-
ence and prevent the engine from
starting. 2. Use the code re-registering key to
start the engine.
3. If the engine starts, turn it off, and try starting the engine with the
standard keys.
4. If one or both of the standard keys do not start the engine, take the
vehicle and all 3 keys to a Yamaha
dealer to have the standard keys
re-registered.
EAU5997A
Multi-function meter unit1. Left set button
2. Right set button
1
2
UBU2E0E0.book Page 6 Friday, September 9, 2016 9:23 AM

Operation and important rid ing points
5-1
5
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which coul d cause an acci dent
or injury.
EAUM3631
TIPThis model is equipped with:  a lean angle sensor to stop the en-
gine in case of a turnover. In this
case, the engine trouble warning
light will come on, but this is not a
malfunction. Turn the key to
“OFF” and then to “ON” to turn off
the warning light. Failing to do so
will prevent the engine from start-
ing even though the engine will
crank when pushing the start
switch.
 an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start
switch to restart the engine.
EAU69870
Startin g the en gineIn order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
 The transmission is in the neutral
position.
 The transmission is in gear with
the clutch lever pulled and the
sidestand up.
See page 3-25 for more informa-
tion.
1. Turn the key to “ON” and make sure that the start/engine stop
switch is set to “ ”.
The following warning lights and
indicator light should come on for
a few seconds, then go off. Coolant temperature warning
light
 Engine trouble warning light
 Immobilizer system indicator
light
 Oil pressure warning light
(This warning light comes on
again after going off briefly,
and then remains on until the
engine is started.)
UBU2E0E0.book Page 1 Friday, September 9, 2016 9:23 AM

Periodic maintenance an d a djustment
6-32
6
key is turne
d to “OFF”, then
connect the positive lea d b efore
connectin g the ne gative lea d.
[ECA16841]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the b attery charged .
Storin g a dischar ged battery can
cause permanent b attery damag e.
EAU59872
Replacin g the fusesThe main fuse and the fuse boxes,
which contain the fuses for the individ-
ual circuits, are located under the rider
seat. (See page 3-19.)TIPTo access the main fuse, remove the
starter relay cover as shown.
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
1. Starter relay cover
2. Fuse box
3. Spare main fuse
4. Main fuse
2
3
4
1
1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Backup fuse 2 (for ECU)
5. Backup fuse (for clock and immobilizer sys-
tem)
6. Radiator fan motor fuse
7. ABS solenoid fuse
8. ABS motor fuse
9. Parking lighting fuse
10.Auxiliary fuse
11.ABS control unit fuse
12.Spare fuse
7
8
9
10
11
1
2
3
4
5
61212
UBU2E0E0.book Page 32 Friday, September 9, 2016 9:23 AM

Specifications
8-3
8
Bulb watta ge:Headlight:
H4, 60.0 W/55.0 W
Brake/tail light:
LED
Front turn signal light: 10.0 W
Rear turn signal light: 10.0 W
Auxiliary light:
5.0 W
License plate light: 5.0 W
Meter lighting: LED
Neutral indicator light:
LED
High beam indicator light: LED
Oil pressure warning light: LED
Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
ABS warning light:
LED
Immobilizer system indicator light: LEDFuse(s):Main fuse:
30.0 A Auxiliary fuse:
2.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Parking lighting fuse: 7.5 A
Radiator fan motor fuse:
10.0 A
ABS control unit fuse: 7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
20.0 A
Backup fuse: 7.5 A
Backup fuse 2: 10.0 A
UBU2E0E0.book Page 3 Friday, September 9, 2016 9:23 AM

10-1
10
Index
AABS....................................................... 3-15
ABS warning light ................................... 3-5
Air filter element and check hose,
replacing and cleaning ....................... 6-16
Auxiliary DC connector ......................... 3-27
Auxiliary light bulb, replacing ............... 6-35BBattery .................................................. 6-31
Brake and clutch levers, checking and lubricating........................................... 6-28
Brake and shift pedals, checking and
lubricating........................................... 6-27
Brake fluid, changing............................ 6-24
Brake fluid level, checking.................... 6-23
Brake lever............................................ 3-14
Brake lever free play, checking ............ 6-21
Brake light switches ............................. 6-22
Brake pedal .......................................... 3-14
Brake/tail light....................................... 6-36CCables, checking and lubricating ......... 6-27
Canister ................................................ 6-10
Care ........................................................ 7-1
Catalytic converter ............................... 3-19
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-20
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-4DData recording, vehicle........................... 9-2
Diagnostic connector ............................. 9-2
Dimmer switch...................................... 3-13
Drive chain, cleaning and lubricating ... 6-26 Drive chain slack .................................. 6-24
EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge........... 6-10
Engine serial number ............................. 9-1
Engine trouble warning light .................. 3-5FFront and rear brake pads, checking ... 6-22
Front fork, checking ............................. 6-29
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap........................................ 3-16
Fuel tank overflow hose ....................... 3-18
Fuses, replacing ................................... 6-32HHandlebar switches ............................. 3-12
Hazard switch ...................................... 3-13
Headlight bulb, replacing ..................... 6-33
Helmet holding cable ........................... 3-21
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-13IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-25
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-37
Luggage strap holders ......................... 3-24MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-5
Maintenance, emission control
system .................................................. 6-3
Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
NNeutral indicator light ............................. 3-4OOil pressure warning light ....................... 3-4PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-13SSafety information................................... 1-1
Seats ..................................................... 3-19
Shifting.................................................... 5-2
Shift pedal............................................. 3-14
Shock absorber assembly, adjusting ... 3-23
Sidestand.............................................. 3-24
Sidestand, checking and lubricating .... 6-29
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Start/Engine stop switch ...................... 3-13
Starting the engine ................................. 5-1
Steering, checking ................................ 6-30
Storage ................................................... 7-3
Storage compartment........................... 3-22
Supporting the motorcycle ................... 6-37
Swingarm pivots, lubricating ................ 6-29TThrottle grip and cable, checking and lubricating ........................................... 6-27
Throttle grip free play, checking ........... 6-17
UBU2E0E0.book Page 1 Friday, September 9, 2016 9:23 AM