maintenance YAMAHA MT-07 2020 Service Manual

Periodic maintenance an d a djustment
6-36
6 3. Insert a new bulb into the socket.
4. Install the socket (together with
the bulb) by pushing it in, and then
install the license plate light unit by
installing the collars, washers and
nuts.
EAU67131
Supportin g the motorcycleSince this model is not equipped with a
centerstand, use maintenance stands
when removing the front or rear wheel
or when performing other maintenance
that requires the motorcycle to stand
up right.
Check that the motorcycle is in a stable
and level position before starting any
maintenance.
EAU25872
Trou bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, do
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water
1. License plate light bulb
1
1. Maintenance stand (example)
1
UB4CE1E0.book Page 36 Friday, August 3, 2018 10:57 AM

Periodic maintenance an d a djustment
6-37
6
heaters or furnaces. Gasoline or
g
asoline vapors can i gnite or ex-
plo de, causin g severe injury or prop-
erty damag e.
UB4CE1E0.book Page 37 Friday, August 3, 2018 10:57 AM

Periodic maintenance an d a djustment
6-38
6
EAU42365
Trou bleshootin g chartsStartin g pro blems or poor en gine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
UB4CE1E0.book Page 38 Friday, August 3, 2018 10:57 AM

Periodic maintenance an d a djustment
6-39
6
En
gine overheatin g
WARNING
EWA10401
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
 After removin g the ra diator cap retainin g b olt, place a thick ra g, like a towel, over the ra diator cap, an d then
slowly rotate the cap counterclockwise to the detent to allow any resi dual pressure to escape. When the hiss-
in g soun d has stoppe d, press down on the cap while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
UB4CE1E0.book Page 39 Friday, August 3, 2018 10:57 AM

Motorcycle care and stora ge
7-4
7
1. Make all necessary repairs and
perform any outstanding mainte-
nance.
2. Follow all instructions in the Care section of this chapter.
3. Fill up the fuel tank, adding fuel stabilizer according to product in-
structions. Run the engine for 5
minutes to distribute treated fuel
through the fuel system.
4. For vehicles equipped with a fuel cock: Turn the fuel cock lever to
the off position.
5. For vehicles with a carburetor: To prevent fuel deposits from build-
ing up, drain the fuel in the carbu-
retor float chamber into a clean
container. Retighten the drain bolt
and pour the fuel back into the fuel
tank.
6. Use a quality engine fogging oil according to product instructions
to protect internal engine compo-
nents from corrosion. If engine
fogging oil is not available, per-
form the following steps for each
cylinder:a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
7. Lubricate all control cables, piv- ots, levers and pedals, as well as
the sidestand and centerstand (if
equipped).
8. Check and correct the tire air pressure, and then lift the vehicle
so that all wheels are off the
ground. Otherwise, turn the wheels a little once a month in or-
der to prevent the tires from be-
coming degraded in one spot.
9. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
10. Remove the battery and fully charge it, or attach a maintenance
charger to keep the battery opti-
mally charged. NOTICE: Confirm
that the battery an d its char ger
are compati ble. Do not char ge a
VRLA battery with a convention-
al char ger.
[ECA26330]
TIP If the battery will be removed,
charge it once a month and store
it in a temperate location between
0-30 °C (32-90 °F).
 See page 6-29 for more informa-
tion on charging and storing the
battery.
UB4CE1E0.book Page 4 Friday, August 3, 2018 10:57 AM

Consumer information
9-2
9
The model label is affixed to the frame
under the passenger seat. (See page
3-19.) Record the information on this
label in the space provided. This infor-
mation will be needed when ordering
spare parts from a Yamaha dealer.
EAU69910
Dia
gnostic connectorThe diagnostic connector is located as
shown.
EAU85300
Vehicle data recor din gThis model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research, statisti-
cal analysis and development purpos-
es.
Although the sensors and recorded
data will vary by model, the main data
points are:
 Vehicle status and engine perfor-
mance data
 Fuel-injection and emission-relat-
ed data
This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.
Vehicle data uploaded will be handled
appropriately according to the follow-
ing Privacy Policy.
Privacy Policy
1. Diagnostic connector
1
https://www.yamaha-motor.eu/eu/
privacy/privacy-policy.aspx
UB4CE1E0.book Page 2 Friday, August 3, 2018 10:57 AM

10-1
10
Index
AABS....................................................... 3-14
ABS warning light ................................... 3-5
Air filter element and check hose,
replacing and cleaning ....................... 6-15
Auxiliary DC connector ......................... 3-24
Auxiliary light bulb, replacing ............... 6-34BBattery .................................................. 6-29
Brake and clutch levers, checking and lubricating ................................... 6-27
Brake and shift pedals, checking and
lubricating........................................... 6-26
Brake fluid, changing............................ 6-23
Brake fluid level, checking.................... 6-21
Brake lever............................................ 3-13
Brake lever free play, checking ............ 6-20
Brake light switches ............................. 6-20
Brake pedal .......................................... 3-14
Brake/tail light....................................... 6-34CCables, checking and lubricating ......... 6-25
Canister ................................................ 6-10
Care ........................................................ 7-1
Catalytic converter ............................... 3-18
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-14
Coolant temperature warning light ......... 3-4DData recording, vehicle........................... 9-2
Diagnostic connector ............................. 9-2
Dimmer switch...................................... 3-12
Drive chain, cleaning and lubricating ... 6-25 Drive chain slack .................................. 6-23
EEngine break-in ...................................... 5-4
Engine oil and oil filter cartridge........... 6-10
Engine serial number ............................. 9-1
Engine trouble warning light .................. 3-4FFront and rear brake pads, checking ... 6-21
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap........................................ 3-15
Fuel tank overflow hose ....................... 3-17
Fuses, replacing ................................... 6-31HHandlebar switches ............................. 3-12
Hazard switch ...................................... 3-12
Headlight bulb, replacing ..................... 6-32
Helmet holding cable ........................... 3-20
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-25
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-3LLicense plate light bulb, replacing ....... 6-35
Luggage strap holders ......................... 3-24MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-5
Maintenance, emission control
system .................................................. 6-3
Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
NNeutral indicator light ............................. 3-4OOil pressure warning light ....................... 3-4PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-12SSafety information................................... 1-1
Seats ..................................................... 3-19
Shifting.................................................... 5-2
Shift pedal............................................. 3-13
Shock absorber assembly, adjusting ... 3-22
Sidestand.............................................. 3-25
Sidestand, checking and lubricating .... 6-27
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Start/Engine stop switch ...................... 3-12
Starting the engine ................................. 5-1
Steering, checking ................................ 6-29
Storage ................................................... 7-3
Storage compartment........................... 3-21
Supporting the motorcycle ................... 6-36
Swingarm pivots, lubricating ................ 6-28TThrottle grip and cable, checking and lubricating ........................................... 6-26
Throttle grip free play, checking ........... 6-16
UB4CE1E0.book Page 1 Friday, August 3, 2018 10:57 AM