fork YAMAHA MT-07 2021 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2021, Model line: MT-07, Model: YAMAHA MT-07 2021Pages: 96, PDF Size: 3.59 MB
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Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-3
Multi-function meter unit ................ 3-6
Handlebar switches ...................... 3-11
Clutch lever .................................. 3-13
Shift pedal .................................... 3-13
Brake lever.................................... 3-13
Brake pedal .................................. 3-14
ABS .............................................. 3-14
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-16
Fuel tank overflow hose ............... 3-17
Catalytic converter ....................... 3-18
Seats ............................................ 3-18
Helmet holding cable.................... 3-20
Adjusting the shock absorber assembly ................................... 3-21
Luggage strap holders ................. 3-23
Auxiliary DC connector ................. 3-23
Sidestand ..................................... 3-24
Ignition circuit cut-off system ....... 3-24 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Engine break-in ............................... 5-1
Starting the engine .......................... 5-2
Shifting ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-4
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kits........................................... 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-5
Checking the spark plugs ............... 6-9
Canister ......................................... 6-10
Engine oil and oil filter cartridge.... 6-10
Why Yamalube .............................. 6-13
Coolant.......................................... 6-13
Replacing the air filter element and cleaning the check hose..... 6-15
Checking the engine idling speed ......................................... 6-15
Checking the throttle grip free play ............................................ 6-16 Valve clearance............................. 6-16
Tires .............................................. 6-16
Cast wheels .................................. 6-19
Adjusting the clutch lever free
play ............................................ 6-19
Checking the brake lever free play ............................................ 6-20
Brake light switches ..................... 6-20
Checking the front and rear brake
pads .......................................... 6-21
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-23
Drive chain slack........................... 6-23
Cleaning and lubricating the drive
chain.......................................... 6-25
Checking and lubricating the cables ........................................ 6-25
Checking and lubricating the throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals............... 6-26
Checking and lubricating the brake and clutch levers ............. 6-27
Checking and lubricating the sidestand................................... 6-27
Lubricating the swingarm
pivots......................................... 6-28
Checking the front fork ................. 6-28
Checking the steering................... 6-29
Checking the wheel bearings ....... 6-29
Battery .......................................... 6-29UBATE0E0.book Page 1 Thursday, October 29, 2020 2:14 PM
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Safety information
1-3
1Avoi
d Car bon Monoxi de Poisonin g
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing
carbon monoxide can cause head-
aches, dizziness, drowsiness, nausea,
confusion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be pres-
ent even if you do not see or smell any
engine exhaust. Deadly levels of car-
bon monoxide can collect rapidly and
you can quickly be overcome and un-
able to save yourself. Also, deadly lev-
els of carbon monoxide can linger for
hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poi-
soning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT. Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loa din g
Adding accessories or cargo to your
motorcycle can adversely affect stabil-
ity and handling if the weight distribu-
tion of the motorcycle is changed. To
avoid the possibility of an accident, use
extreme caution when adding cargo or
accessories to your motorcycle. Use
extra care when riding a motorcycle
that has added cargo or accessories.
Here, along with the information about
accessories below, are some general
guidelines to follow if loading cargo to
your motorcycle:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloa ded vehicle
coul d cause an acci dent. When loading within this weight limit,
keep the following in mind:
Cargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Se-
curely pack your heaviest items as
close to the center of the vehicle
as possible and make sure to dis-
tribute the weight as evenly as
possible on both sides of the mo-
torcycle to minimize imbalance or
instability.
Shifting weights can create a sud-
den imbalance. Make sure that
accessories and cargo are se-
curely attached to the motorcycle
before riding. Check accessory
mounts and cargo restraints fre-
quently.
• Properly adjust the suspension for your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
• Never attach any large or heavy items to the handlebar, front
fork, or front fender. These
items, including such cargo as
sleeping bags, duffel bags, or
Maximum loa d:
171 kg (377 lb)
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Safety information
1-4
1
tents, can create unstable han-
dling or a slow steering re-
sponse.
This vehicle is not desi gne d to
pull a trailer or to be attached to
a si decar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail- able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection
to Yamaha manufacture parts and ac-
cessories or offer other modifications
for Yamaha vehicles. Yamaha is not in
a position to test the products that
these aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer. Aftermarket Parts, Accessories, and
Mo
difications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accesso-
ries or modifications are not suitable
because of potential safety hazards to
you or others. Installing aftermarket
products or having other modifications
performed to your vehicle that change
any of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or
death. You are responsible for injuries
related to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories. Never install accessories or carry
cargo that would impair the per-
formance of your motorcycle.
Carefully inspect the accessory
before using it to make sure that it
does not in any way reduce
ground clearance or cornering
clearance, limit suspension travel, steering travel or control opera-
tion, or obscure lights or reflec-
tors.
• Accessories fitted to the han- dlebar or the front fork area can
create instability due to improp-
er weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
• Bulky or large accessories may seriously affect the stability of
the motorcycle due to aerody-
namic effects. Wind may at-
tempt to lift the motorcycle, or
the motorcycle may become
unstable in cross winds. These
accessories may also cause in-
stability when passing or being
passed by large vehicles.
• Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the
freedom of movement of the
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Safety information
1-5
1operator and may limit control
ability, therefore, such accesso-
ries are not recommended.
Use caution when adding electri-
cal accessories. If electrical ac-
cessories exceed the capacity of
the motorcycle’s electrical sys-
tem, an electric failure could re-
sult, which could cause a
dangerous loss of lights or engine
power.
Aftermarket Tires an d Rims
The tires and rims that came with your
motorcycle were designed to match
the performance capabilities and to
provide the best combination of han-
dling, braking, and comfort. Other
tires, rims, sizes, and combinations
may not be appropriate. See page 6-16
for tire specifications and for informa-
tion on servicing and replacing your
tires.
Transportin g the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.
Remove all loose items from the
motorcycle.
Check that the fuel cock (if
equipped) is in the off position and
that there are no fuel leaks.
Shift the transmission into gear
(for models with a manual trans-
mission).
Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or
parts that could break). Choose
the location for the straps carefully
so the straps will not rub against
painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce exces-
sively during transport.
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Periodic maintenance an d a djustment
6-7
6
20 Si destan d • Check operation.
• Lubricate with molybdenum di-
sulfide grease. √√√√√
21 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
22 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
2 3 *Shock a
bsor ber as-
sem bly • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
24 *Rear suspension re-
lay arm an
d con-
nectin g arm
pivotin g points • Check operation.
√√√√
25 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
26 En
gine oil filter car-
tri dge • Replace.
√√√
27 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
28 *Front an
d rear
b rake switches • Check operation.
√√√√√√
29 *Movin
g parts an d
cab les • Lubricate.
√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
OD
OM E TER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 3
0000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
6-28
6
EAUM1653
Lu bricatin g the swin garm piv-
otsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23273
Checkin g the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any damag e is foun d or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
Recommen ded lu bricant:
Lithium-soap-based grease
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Periodic maintenance an d a djustment
6-29
6
EAU23285
Checkin g the steerin gWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the ground. (See page 6-33.)
WARNING! To avoi d injury, se-
curely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
EAU23292
Checkin g the wheel b earingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU50212
BatteryThe battery is located under the rider
seat. (See page 3-18.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
Electrolyte is poisonous an d
d an gerous since it contains sul-
furic aci d, which causes severe1. Battery
2. Negative battery lead (black)
3. Positive battery lead (red)
1
3
33
22
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Specifications
8-2
8
Loadin g:Maximum load:
171 kg (377 lb)
(Total weight of rider, passenger, cargo and
accessories)Front brake:Type:
Hydraulic dual disc brakeRear brake:Type:
Hydraulic single disc brakeFront suspension:Type:
Telescopic forkRear suspension:Type:Swingarm (link suspension)Electrical system:System voltage:12 VBattery:Model:
YTZ10S
Voltage, capacity: 12 V, 8.6 Ah (10 HR)Bul b watta ge:Headlight:
LED
Brake/tail light: LED
Front turn signal light: LED
Rear turn signal light:
LED Auxiliary light:
LED
License plate light: 5.0 W
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10-1
10
Index
AABS....................................................... 3-14
ABS warning light ................................... 3-5
Air filter element and check hose,
replacing and cleaning ....................... 6-15
Air temperature display ........................ 3-10
Auxiliary DC connector ......................... 3-23BBattery .................................................. 6-29
Brake and clutch levers, checking and lubricating........................................... 6-27
Brake and shift pedals, checking and
lubricating........................................... 6-26
Brake fluid, changing............................ 6-23
Brake fluid level, checking.................... 6-21
Brake lever............................................ 3-13
Brake lever free play, checking ............ 6-20
Brake light switches ............................. 6-20
Brake pedal .......................................... 3-14
Brightness control mode ...................... 3-10CCables, checking and lubricating ......... 6-25
Canister ................................................ 6-10
Care ........................................................ 7-1
Catalytic converter ............................... 3-18
Clock ...................................................... 3-7
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-13
Coolant temperature display ................ 3-10
Coolant temperature warning light ......... 3-4DData recording, vehicle........................... 9-2
Diagnostic connector ............................. 9-2 Dimmer switch ..................................... 3-11
Display units, switching ......................... 3-6
Drive chain, cleaning and lubricating ... 6-25
Drive chain slack .................................. 6-23
EEco indicator .......................................... 3-7
Engine break-in ...................................... 5-1
Engine idling speed, checking ............. 6-15
Engine oil and oil filter cartridge........... 6-10
Engine overheating .............................. 6-36
Engine serial number ............................. 9-1FFront and rear brake pads, checking ... 6-21
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-4
Fuel meter .............................................. 3-7
Fuel tank cap........................................ 3-15
Fuel tank overflow hose ....................... 3-17
Fuses, replacing ................................... 6-31HHandlebar switches ............................. 3-11
Hazard switch ...................................... 3-12
Helmet holding cable ........................... 3-20
High beam indicator light ....................... 3-3
Horn switch .......................................... 3-12IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-24
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-3LLicense plate light bulb, replacing ....... 6-32Luggage strap holders.......................... 3-23
MMain switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-5
Maintenance, emission control
system .................................................. 6-3
Malfunction indicator light (MIL) ............. 3-4
Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function display ............................. 3-8
Multi-function meter unit ........................ 3-6NNeutral indicator light ............................. 3-3OOil pressure warning light ....................... 3-3PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-11SSafety information................................... 1-1
Seats ..................................................... 3-18
Shifting.................................................... 5-3
Shift pedal............................................. 3-13
Shock absorber assembly, adjusting ... 3-21
Sidestand.............................................. 3-24
Sidestand, checking and lubricating .... 6-27
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Speedometer .......................................... 3-6
Starting the engine ................................. 5-2
Steering, checking ................................ 6-29
Stop/Run/Start switch .......................... 3-12
Storage ................................................... 7-3
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