engine oil YAMAHA MT-09 2016 Owners Manual

Table of contentsSafety information............................ 1-1
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
Instrument and co ntrol functions.... 3-1
Immobilizer system ....... ................... 3-1
Main switch/steering lock................. 3-2
Indicator lights and warning lights ... 3-4
Multi-function meter unit .................. 3-7
D-mode (drive mode)..................... 3-15
Handlebar switches ....................... 3-16
Clutch lever.................................... 3-18
Shift pedal....... ............................. .. 3-18
Brake lever .................................... 3-19
Brake pedal ................................... 3-19
ABS (for ABS models) .. ................. 3-20
Traction control system
(for equipped models) ................ 3-21
Fuel tank cap ................................. 3-22
Fuel................................................ 3-23
Fuel tank breather hose and overflow hose ............................. 3-24
Catalytic converter ......................... 3-24
Seat ............................................... 3-25
Storage compartment .................... 3-26
Adjusting the front fork................... 3-26
Adjusting the shock absorber assembly .................................... 3-28 Luggage strap holders .
................. 3-29
Sidestand ...................................... 3-30
Ignition circuit cut- off system ......... 3-30
Auxiliary DC connector.................. 3-32
For your safety – pre-operation
checks ............................................... 4-1
Operation and important riding
points ................................................. 5-1
Starting the engine .......................... 5-2
Shifting ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-4
Engine break-in ............................... 5-5
Parking ............................................ 5-5
Periodic maintenance and
adjustment ........................................ 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-4
Checking the spark plugs ................ 6-8
Engine oil and oil filter cartridge ...... 6-9
Coolant .......................................... 6-11
Air filter element ............................ 6-14
Checking the engine idling speed ......................................... 6-15 Checking the throttle grip free
play ............................................. 6-15
Valve clearance ............................. 6-15
Tires ............................................... 6-16
Cast wheels ................................... 6-18
Adjusting the clutch lever free play ............................................. 6-19
Checking the brake lever free
play ............................................. 6-19
Brake light switches ....................... 6-20
Checking the front and rear brake
pads............................................ 6-21
Checking the brake fluid level ........ 6-21
Changing the brake fluid ................ 6-23
Drive chain slack............................ 6-23
Cleaning and lubricating the drive chain ........................................... 6-25
Checking and lubricating the cables ................................... 6-25
Checking and lubricating
the throttle grip and cable ........... 6-26
Checking and lubricating the brake and shift pedals ........ .................. 6-26
Checking and lubricating the brake and clutch levers ........................ 6-27
Checking and lubricating the sidestand .............................. 6-27
Lubricating the swingarm pivots .... 6-28
Checking the front fork................... 6-28
Checking the steering .................... 6-29
Checking the wheel bearings......... 6-29B87-9-E0_1.book 1 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

2-1
123
4
5
6
7
8
9
10
11
12
Description
EAU10411
Left view
1
2
3
4,5,6
7
8
9
11
10
1. Front fork spring preload adjusting bolt (page 3-26)
2. Shock absorber assembly rebound damping force adjusting screw (page 3-28)
3. Seat (page 3-25)
4. Fuse box 2 (page 6-31)
5. Main fuse (page 6-31)
6. Fuel injection system fuse (page 6-31)
7. Storage compartment (page 3-26) 8. Shock absorber assembly spring
preload adjusting ring (page 3-28)
9. Shift pedal (page 3-18)
10.Engine oil drain bolt (page 6-9)
11.Coolant drain bolt (page 6-12)
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Description
2-2
12
3
4
5
6
7
8
9
10
11
12
EAU10421
Right view
2
1
3
4
6
7
8
9
10
5
1. Fuel tank cap (page 3-22)
2. Front fork rebound damping force adjusting screw (page 3-26)
3. Headlight (page 6-34)
4. Fuse box 1 (page 6-31)
5. Coolant reservoir (page 6-11)
6. Engine oil level check window (page 6-9)
7. Engine oil filler cap (page 6-9)
8. Brake pedal (page 3-19) 9. Rear brake light switch (page 6-20)
10.Rear brake fluid reservoir (page 6-21)
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Instrument and control functions
3-4
1
234
5
6
7
8
9
10
11
12
EAU49398
Indicator lights and warning
lights
EAU11022
Turn signal indicator light “ ”
This indicator light flashes when a turn
signal light is flashing.
EAU11061
Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11256
Oil level warning light “ ”
This warning light comes on if the en-
gine oil level is low.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. The warning light should come
on for a few seconds and then go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on after
confirming that the oil level is correct
(see page 6-9), have a Yamaha dealer
check the vehicle.TIP
Even if the oil level is sufficient, the
warning light may flicker when rid-
ing on a slope or during sudden acceleration or deceleration, but
this is not a malfunction.

This model is equipped with a
self-diagnosis device for the oil
level detection circuit. If a problem
is detected in the oil level detection
circuit, the oil level warning light
will flash repeatedly. If this occurs,
have a Yamaha dealer check thevehicle.
EAU11447
Coolant temperature warning light
“”
This warning light comes on if the en-
gine overheats. If this occurs, stop the
engine immediately and allow the en-
gine to cool.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. The warning light should come
on for a few seconds, and then go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
1. Traction control system indicator light
“ ” (for equipped models)
2. Neutral indicator light “ ”
3. High beam indicator light “ ”
4. Turn signal indicator light “ ”
5. Oil level warning light “ ”
6. Coolant temperature warning light “ ”
7. Engine trouble warning light “ ”
8. Anti-lock Brake System (ABS) warning light “ ” (for ABS models)
9. Immobilizer system indicator light “ ”
2
1
3
4
5
6
7
89
ABS
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4-1
1
2
34
5
6
7
8
9
10
11
12
For your safety – pre-operation checks
EAU15599
Inspect your vehicle each time you use it to make sure the vehi cle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 3-23, 3-24
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 6-9
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 6-11
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 6-21
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Operation and important riding points
5-2
1
2
3
45
6
7
8
9
10
11
12
EAU58031
Starting the engineIn order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
The transmission is in the neutral
position.

The transmission is in gear with
the clutch lever pulled and the sid-
estand up. (See page 3-30.)
1. Turn the key to “ON” and set the start/engine stop switch to “ ”.
The following warning lights and
indicator light should come on for a
few seconds, then go off.
Oil level warning light

Coolant temperature warning
light

Engine trouble warning light

Immobilizer system indicator
light

Traction control system indica-
tor light (for equipped models)
NOTICE
ECA17671
If the above warning lights or indica-
tor light do not come on initially
when the key is turned to “ON”, or if
a warning or indicator light remains on, see page 3-4 for the correspond-
ing warning and indicator light cir-
cuit check.
For ABS models:
The ABS warning light should
come on when the key is turned to
“ON”, and then go off after travel-
ing at a speed of 10 km/h (6 mi/h)
or higher.
NOTICE
ECA17682
If the ABS warning light does not
come on and then go off as ex-
plained above, see page 3-4 for thewarning light circuit check.2. Shift the transmission into the neu- tral position. The neutral indicator
light should come on. If not, ask a
Yamaha dealer to check the elec-
trical circuit.
3. Start the engine by pushing the “ ” side of the start/engine stop
switch.
If the engine fails to start, release
the start/engine stop switch, wait a
few seconds, and then try again.
Each starting attempt should be as
short as possible to preserve the battery. Do not crank the engine
more than 10 seconds on any one
attempt.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine iscold!
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Operation and important riding points
5-5
1
2
3
456
7
8
9
10
11
12
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17094
0–1000 km (0–600 mi)
Avoid prolonged operation above 5600
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed and the oil filter car-
tridge or element replaced.
[ECA10303]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6800 r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311

Keep the engine speed out of
the tachometer red zone.

If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
EAU17214
ParkingWhen parking, stop the engine, and
then remove the key from the main
switch.
WARNING
EWA10312

Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.

Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.

Do not park near grass or other
flammable materials whichmight catch fire.
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Periodic maintenance and adjustment
6-6
1
2
3
4
567
8
9
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23 Engine oil Change.
Check oil level and vehicle for oil
leakage. 
24 Engine oil filter
cartridge Replace.

25 *Cooling system Check coolant level and vehicle
for coolant leakage. 
Change coolant. Every 3 years
26 *Front and rear brake
switches Check operation.

27 Moving parts and
cables Lubricate.

28 *Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing. 
29 *Lights, signals and
switches Check operation.
Adjust headlight beam.

NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance and adjustment
6-8
1
2
3
4
567
8
9
10
11
12
EAU19653
Checking the spark plugsThe spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced. Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available wheninstalling a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twistit back and forth while pushing it in.
Specified spark plug:
NGK/CPR9EA9
1. Spark plug gapSpark plug gap:0.8–0.9 mm (0.031–0.035 in)
Tightening torque: Spark plug:13 Nm (1.3 m·kgf, 9.4 ft·lbf)
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Periodic maintenance and adjustment
6-9
1
2
3
4
56
7
8
9
10
11
12
EAU1990A
Engine oil and oil filter
cartridgeThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.TIPThe engine oil should be between theminimum and maximum level marks. 4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter cartridge replace-
ment) 1. Place the vehicle on a level sur- face.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil.
4. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 5–7 if the oil filter cartridge isnot being replaced.
5. Remove the oil filter cartridge with an oil filter wrench.
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
1
2
34
1. Engine oil drain bolt
2. Gasket1
2
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