immobilizer YAMAHA MT-09 2016 Owners Manual

Q Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EAU70070
Date of issue:
Signature of Responsible Person: January 12, 2015
Product: IMMOBILIZER
Model: 1RC-00
Supplied by
YAMAHA MOTOR ELECTRONICS
CO.,LTD.
1450-6 Mori, Mori-machi Shuchi-gun
Shizuoka 437-0292 Japan
EN 60950-1: 2006 + Amd.11:2009 + Amd.1:2010 +
Amd.12: 2011
EN 62479: 2010
Kazuhide Takasugi
GENERAL MAN AGER
QU ALITY ASSURANCE DIV.
97/24/EC from 17.06.1997
EN 300 330-1 V1.7.1: 2010
EN 300 330-2 V1.5.1: 2010
Te
chnical Construction File held by
YAMAHA MOTOR ELECTRONICS
CO.,LTD.
1450-6 Mori, Mori-machi Shuchi-gun
Shizuoka 437-0292 Japan
R&TTE Dir ective
(Article 3.1(a) Safety)
R&TTE Dir ective
(Article 3.1(b) EMC)
R&TTE Dir ective
(Article 3.2 Spectrum)
DECLARATION of CONFORMITY
For
YAMAHA MOTOR ELECTRONICS CO., LTD.1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan
Standard used for comply
Means of Conformity
We declare under our sole responsibility that the Product (s) is conform\
ity with the essential
requirements and other relevant requirements of the
Radio and Telecommunication Terminal Equipment (R&TTE) Directi ve (1999/5/EC).
B87-9-E0_1-immobi_Hyoshi.indd 22015/12/11 11:45:27

Table of contentsSafety information............................ 1-1
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
Instrument and co ntrol functions.... 3-1
Immobilizer system ....... ................... 3-1
Main switch/steering lock................. 3-2
Indicator lights and warning lights ... 3-4
Multi-function meter unit .................. 3-7
D-mode (drive mode)..................... 3-15
Handlebar switches ....................... 3-16
Clutch lever.................................... 3-18
Shift pedal....... ............................. .. 3-18
Brake lever .................................... 3-19
Brake pedal ................................... 3-19
ABS (for ABS models) .. ................. 3-20
Traction control system
(for equipped models) ................ 3-21
Fuel tank cap ................................. 3-22
Fuel................................................ 3-23
Fuel tank breather hose and overflow hose ............................. 3-24
Catalytic converter ......................... 3-24
Seat ............................................... 3-25
Storage compartment .................... 3-26
Adjusting the front fork................... 3-26
Adjusting the shock absorber assembly .................................... 3-28 Luggage strap holders .
................. 3-29
Sidestand ...................................... 3-30
Ignition circuit cut- off system ......... 3-30
Auxiliary DC connector.................. 3-32
For your safety – pre-operation
checks ............................................... 4-1
Operation and important riding
points ................................................. 5-1
Starting the engine .......................... 5-2
Shifting ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-4
Engine break-in ............................... 5-5
Parking ............................................ 5-5
Periodic maintenance and
adjustment ........................................ 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-4
Checking the spark plugs ................ 6-8
Engine oil and oil filter cartridge ...... 6-9
Coolant .......................................... 6-11
Air filter element ............................ 6-14
Checking the engine idling speed ......................................... 6-15 Checking the throttle grip free
play ............................................. 6-15
Valve clearance ............................. 6-15
Tires ............................................... 6-16
Cast wheels ................................... 6-18
Adjusting the clutch lever free play ............................................. 6-19
Checking the brake lever free
play ............................................. 6-19
Brake light switches ....................... 6-20
Checking the front and rear brake
pads............................................ 6-21
Checking the brake fluid level ........ 6-21
Changing the brake fluid ................ 6-23
Drive chain slack............................ 6-23
Cleaning and lubricating the drive chain ........................................... 6-25
Checking and lubricating the cables ................................... 6-25
Checking and lubricating
the throttle grip and cable ........... 6-26
Checking and lubricating the brake and shift pedals ........ .................. 6-26
Checking and lubricating the brake and clutch levers ........................ 6-27
Checking and lubricating the sidestand .............................. 6-27
Lubricating the swingarm pivots .... 6-28
Checking the front fork................... 6-28
Checking the steering .................... 6-29
Checking the wheel bearings......... 6-29B87-9-E0_1.book 1 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

3-1
1
23
4
5
6
7
8
9
10
11
12
Instrument and control functions
EAU10978
Immobilizer systemThis vehicle is equipped with an immo-
bilizer system to help prevent theft by
re-registering codes in the standard
keys. This system consists of the fol-
lowing:
a code re-registering key (with a
red bow)

two standard keys (with a black
bow) that can be re-registered with
new codes

a transponder (which is installed in
the code re-registering key)

an immobilizer unit

an ECU

an immobilizer system indicator light (See page 3-6.)
The key with the red bow is used to reg-
ister codes in each standard key. Since
re-registering is a difficult process, take
the vehicle along with all three keys to
a Yamaha dealer to have them re-reg-
istered. Do not use the key with the red
bow for driving. It should only be used
for re-registering the standard keys. Al-
ways use a standard key for driving.
NOTICE
ECA11822

DO NOT LOSE THE CODE
RE-REGISTERING KEY! CON-
TACT YOUR DEALER IMMEDI-
ATELY IF IT IS LOST! If the code
re-registering key is lost, regis-
tering new codes in the stan-
dard keys is impossible. The
standard keys can still be used
to start the vehicle, however if
code re-registering is required
(i.e., if a new standard key is
made or all keys are lost) the en-
tire immobilizer system must be
replaced. Therefore, it is highly
recommended to use either
standard key and keep the code
re-registering key in a safe place.

Do not submerse any key in wa-
ter.

Do not expose any key to exces-
sively high temperatures.

Do not place any key close to
magnets (this includes, but not
limited to, products such as
speakers, etc.).

Do not place items that transmit
electrical signals close to any
key.

Do not place heavy items on any
key.

Do not grind any key or alter its
shape.

Do not disassemble the plastic
part of any key.

Do not put two keys of any im-
mobilizer system on the same
key ring.

Keep the standard keys as well
as keys of other immobilizer
systems away from this vehi-
cle’s code re-registering key.

Keep other immobilizer system
keys away from the main switch
as they may cause signal inter-
1. Code re-registering key (red bow)
2. Standard keys (black bow)
B87-9-E0_1.book 1 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Instrument and control functions
3-4
1
234
5
6
7
8
9
10
11
12
EAU49398
Indicator lights and warning
lights
EAU11022
Turn signal indicator light “ ”
This indicator light flashes when a turn
signal light is flashing.
EAU11061
Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11256
Oil level warning light “ ”
This warning light comes on if the en-
gine oil level is low.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. The warning light should come
on for a few seconds and then go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on after
confirming that the oil level is correct
(see page 6-9), have a Yamaha dealer
check the vehicle.TIP
Even if the oil level is sufficient, the
warning light may flicker when rid-
ing on a slope or during sudden acceleration or deceleration, but
this is not a malfunction.

This model is equipped with a
self-diagnosis device for the oil
level detection circuit. If a problem
is detected in the oil level detection
circuit, the oil level warning light
will flash repeatedly. If this occurs,
have a Yamaha dealer check thevehicle.
EAU11447
Coolant temperature warning light
“”
This warning light comes on if the en-
gine overheats. If this occurs, stop the
engine immediately and allow the en-
gine to cool.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. The warning light should come
on for a few seconds, and then go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
1. Traction control system indicator light
“ ” (for equipped models)
2. Neutral indicator light “ ”
3. High beam indicator light “ ”
4. Turn signal indicator light “ ”
5. Oil level warning light “ ”
6. Coolant temperature warning light “ ”
7. Engine trouble warning light “ ”
8. Anti-lock Brake System (ABS) warning light “ ” (for ABS models)
9. Immobilizer system indicator light “ ”
2
1
3
4
5
6
7
89
ABS
B87-9-E0_1.book 4 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Instrument and control functions
3-6
1
234
5
6
7
8
9
10
11
12
EAU73380
Traction control system indicator
light “ ” (for equipped models)
In normal operation, this indicator light
flashes when traction control has en-
gaged.
If the traction control system (page
3-21) becomes disabled while riding,
this indicator light and the engine trou-
ble warning light will come on.
The electrical circuit of this indicator
light can be checked by turning the key
to “ON”. The light should come on for a
few seconds, and then go off.
If the light does not come on initially
when the key is turned to “ON”, or if the
light remains on, have a Yamaha deal-
er check the electrical circuit.
EAU73510
Immobilizer system indicator light
“”
When the key is turned to “OFF” and 30
seconds have passed, the indicator
light will flash steadily to indicate the im-
mobilizer system is enabled. After 24
hours have passed, the indicator light
will stop flashing, however the immobi-
lizer system is still enabled. The electrical circuit of the indicator
light can be checked by turning the key
to “ON”. The indicator light should
come on for a few seconds, and then
go off.
If the indicator light does not come on
initially when the key is turned to “ON”,
or if the indicator light remains on, have
a Yamaha dealer check the vehicle.
MT09
The self-diagnosis device detects prob-
lems in the immobilizer system circuits.
(See page 3-14 for an explanation of
the self-diagnosis mode.)
MT09A
If a problem is detected in the immobi-
lizer system, the indicator light will flash
in a pattern. Have a Yamaha dealer
check the vehicle.
TIPIf the immobilizer system indicator light
flashes in the pattern, slowly 5 times
then quickly 2 time
s, this could be
caused by transponder interference. Ifthis occurs, try the following.
1. Make sure there are no other im- mobilizer keys close to the main
switch. Other immobilizer system
keys may cause signal interfer-
ence and prevent the engine from
starting.
2. Use the code re-registering key to start the engine.
3. If the engine starts, turn it off, and try starting the engine with the
standard keys.
4. If one or both of the standard keys do not start the engine, take the
vehicle and all 3 keys to a Yamaha
dealer to have the standard keys
re-registered.
B87-9-E0_1.book 6 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Instrument and control functions
3-14
1
234
5
6
7
8
9
10
11
12
Self-diagnosis mode (MT09)
This model is equipped with a self-diag-
nosis device for vari
ous electrical cir-
cuits.
If a problem is detected in any of those
circuits, the engine trouble warning light
will come on and the display will indi-
cate an error code.
If the display indicates any error codes,
note the code number, and then have a
Yamaha dealer check the vehicle.
The self-diagnosis device also detects
problems in the immobilizer system cir-
cuits.
If a problem is detected in the immobi- lizer system circuits, the immobilizer
system indicator light will flash and the
display will indicate an error code.
TIPIf the display indicates error code 52,
this could be caused by transponder in-
terference. If this error code appears,try the following.
1. Use the code re-registering key to start the engine.TIPMake sure there are no other immobi-
lizer keys close to the main switch, and
do not keep more than one immobilizer
key on the same key ring! Immobilizer
system keys may cause signal interfer-
ence, which may prevent the enginefrom starting.
2. If the engine starts, turn it off and try starting the engine with the
standard keys.
3. If one or both of the standard keys do not start the engine, take the
vehicle, the code re-registering
key and both standard keys to a
Yamaha dealer and have the stan-
dard keys re-registered.
NOTICE
ECA11591
If the display indicates an error
code, the vehicle should be checked
as soon as possible in order to avoidengine damage.
Brightness control mode
The brightness of the multi-function
meter unit panel can be adjusted.
To adjust the brightness1. Turn the key to “OFF”.
2. While pushing the “SELECT” but-ton, turn the key to “ON” and con-
tinue pushing the button until the
display switches to the brightness
1. Error code display
2. Engine trouble warning light “ ”
3. Immobilizer system indicator light “ ”
1
2
3
1. Brightness level display
1
B87-9-E0_1.book 14 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Operation and important riding points
5-2
1
2
3
45
6
7
8
9
10
11
12
EAU58031
Starting the engineIn order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
The transmission is in the neutral
position.

The transmission is in gear with
the clutch lever pulled and the sid-
estand up. (See page 3-30.)
1. Turn the key to “ON” and set the start/engine stop switch to “ ”.
The following warning lights and
indicator light should come on for a
few seconds, then go off.
Oil level warning light

Coolant temperature warning
light

Engine trouble warning light

Immobilizer system indicator
light

Traction control system indica-
tor light (for equipped models)
NOTICE
ECA17671
If the above warning lights or indica-
tor light do not come on initially
when the key is turned to “ON”, or if
a warning or indicator light remains on, see page 3-4 for the correspond-
ing warning and indicator light cir-
cuit check.
For ABS models:
The ABS warning light should
come on when the key is turned to
“ON”, and then go off after travel-
ing at a speed of 10 km/h (6 mi/h)
or higher.
NOTICE
ECA17682
If the ABS warning light does not
come on and then go off as ex-
plained above, see page 3-4 for thewarning light circuit check.2. Shift the transmission into the neu- tral position. The neutral indicator
light should come on. If not, ask a
Yamaha dealer to check the elec-
trical circuit.
3. Start the engine by pushing the “ ” side of the start/engine stop
switch.
If the engine fails to start, release
the start/engine stop switch, wait a
few seconds, and then try again.
Each starting attempt should be as
short as possible to preserve the battery. Do not crank the engine
more than 10 seconds on any one
attempt.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine iscold!
B87-9-E0_1.book 2 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Periodic maintenance and adjustment6-32
1
2
3
4
567
8
9
10
11
12
MT09A
3. Place the panel in the original posi- tion.
4. Install the bolt and quick fasteners.
TIPThe quick fasteners are installed by
pushing out the center pin, inserting the
fastener into the panel, and then by
pushing the center pin flush with thefastener head. The main fuse, the fuel injection system
fuse, and fuse box 2 are located under
the seat. (See page 3-25.)
MT091. Ignition fuse
2. ABS control unit fuse
3. Parking lighting fuse
4. Auxiliary fuse
5. Signaling system fuse
6. Headlight fuse
7. Spare fuse
123
7
456
1. Fuse box 2
2. Main fuse
3. Fuel injection system fuse
4. Fuel injection system spare fuse
2
3
4
1
1. Radiator fan motor fuse
2. Backup fuse (for clock and immobilizer
system)
3. Electronic throttle valve fuse
4. Spare fuse
123
4
B87-9-E0_1.book 32 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Periodic maintenance and adjustment
6-33
1
2
3
4
56
7
8
9
10
11
12 MT09A
TIPTo access the fuel injection system
fuse, remove the starter relay cover bypulling it upward.
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
1. Radiator fan motor fuse
2. Backup fuse (for clock and immobilizer system)
3. Electronic throttle valve fuse
4. ABS solenoid fuse
5. ABS motor fuse
6. Spare fuse
123
6
45
1. Starter relay cover
2. Fuel injection system fuse
3. Fuel injection system spare fuse
1
2
3
Specified fuses: Main fuse:50.0 A
Auxiliary fuse:
2.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 7.5 A
Ignition fuse:
15.0 A
Parking lighting fuse: 7.5 A
Radiator fan motor fuse: 15.0 A
ABS motor fuse:
30.0 A (MT09A)
ABS solenoid fuse: 15.0 A (MT09A)
Fuel injection system fuse: 10.0 A
ABS control unit fuse:
7.5 A (MT09A)
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
B87-9-E0_1.book 33 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Specifications
8-3
1
2
3
4
5
6
789
10
11
12
Bulb wattage  quantity:Headlight:
H4, 60.0 W/55.0 W x 1
Brake/tail light: LED
Front turn signal light: 10.0 W  2
Rear turn signal light:
10.0 W  2
Auxiliary light: 5.0 W  2
License plate light: 5.0 W  1
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Oil level warning light:
LED
Turn signal indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
ABS warning light: LED (MT09A)
Immobilizer system indicator light: LED
Traction control system indicator/warning
light:
LED (MT09A)
Fuse(s):Main fuse:50.0 A
Auxiliary fuse: 2.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
7.5 A
Ignition fuse: 15.0 A
Parking lighting fuse: 7.5 A
Radiator fan motor fuse:
15.0 A
Fuel injection system fuse: 10.0 A
ABS control unit fuse: 7.5 A (MT09A)
ABS motor fuse:
30.0 A (MT09A)
ABS solenoid fuse: 15.0 A (MT09A)
Backup fuse: 7.5 A
Electronic throttle valve fuse:
7.5 A
B87-9-E0_1.book 3 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分