clutch YAMAHA MT-09 2019 User Guide

Periodic maintenance and adjustment
7-6
1
2
3
4
5
67
8
9
10
11
12
12 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
13 *Steering bearings Check bearing assemblies for
looseness.  
Moderately repack with lithium-soap-based grease. 
14 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. 
15 Brake lever pivot
shaft Lubricate with silicone grease.

16 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
17 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease. 
18 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
19 Sidestand Check operation.
Lubricate with lithium-soap-based
grease. 
20 *Sidestand switch Check operation and replace if
necessary. 
21 *Front fork Check operation and for oil
leakage.
Replace if necessary. 
22 *Shock absorber
assembly Check operation and for oil
leakage.
Replace if necessary. 
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)BS2-9-E2.book 6 ページ ２０１８年８月１０日　金曜日　午前９時３６分

Periodic maintenance and adjustment7-11
1
2
3
4
5
678
9
10
11
12
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twistit back and forth while pushing it in.
EAU36112
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the fol-
lowing:
Check each hose connection.

Check each hose and canister for
cracks or damage. Replace if dam-
aged.

Make sure that the canister breath-
er is not blocked, and if necessary,
clean it.
EAU1990F
Engine oilThe engine oil level should be checked
regularly. In addition, the oil must be
changed and the oil filter cartridge re-
placed at the intervals specified in the
periodic maintenance chart.NOTICE
ECA11621

In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.

Make sure that no foreign mate-rial enters the crankcase.
1. Canister
2. Canister breather
3. Fuel tank overflow hose
1
2
3
Recommended engine oil: See page 9-1.
Oil quantity: Oil change:2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)
BS2-9-E2.book 11 ページ ２０１８年８月１０日　金曜日　午前９時３６分

Periodic maintenance and adjustment
7-20
1
2
3
4
5
67
8
9
10
11
12
EAU22083
Adjusting the cl utch lever free
playMeasure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt in direction (a). To decrease the
clutch lever free play, turn the adjusting
bolt in direction (b).
TIPIf the specified free play cannot be ob-
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internalclutch mechanism.
EAU37914
Checking the brake lever free
playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
1. Clutch lever free play adjusting bolt
2. Clutch lever free playClutch lever free play: 10.0–15.0 mm (0.39–0.59 in)2
1
(b)(a)
1. No brake lever free play
1
BS2-9-E2.book 20 ページ ２０１８年８月１０日　金曜日　午前９時３６分

Periodic maintenance and adjustment7-27
1
2
3
4
5
678
9
10
11
12
EAU44276
Checking and lubricating the
brake and shift pedalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal Shift pedal
EAU23144
Checking and lubricating the
brake and cl
utch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Recommended lubricant:
Lithium-soap-based grease
BS2-9-E2.book 27 ページ ２０１８年８月１０日　金曜日　午前９時３６分

Periodic maintenance and adjustment
7-28
1
2
3
4
5
67
8
9
10
11
12 Clutch lever
EAU23203
Checking and lubricating the
sidestandThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
WARNING
EWA10732
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-sulting in a possible loss of control.
EAUM1653
Lubricating the swingarm
pivotsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
Recommended lubricants:
Brake lever:Silicone grease
Clutch lever: Lithium-soap-based grease
Recommended lubricant: Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
BS2-9-E2.book 28 ページ ２０１８年８月１０日　金曜日　午前９時３６分

11-1
1
2
3
4
5
6
7
8
9
1011
12
IndexAABS ....................................................... 4-15
ABS warning light.................................... 4-6
Air filter element .................................... 7-16
Auxiliary DC connectors........................ 4-25BBattery................................................... 7-30
Brake and clutch levers, checking and lubricating ........................................... 7-27
Brake and shift pedals, checking and
lubricating ........................................... 7-27
Brake fluid, changing ............................ 7-23
Brake fluid level, checking .................... 7-22
Brake lever ............................................ 4-14
Brake lever free play, checking ............. 7-20
Brake light switches .............................. 7-21
Brake pedal ........................................... 4-15CCables, checking and lubricating .......... 7-26
Canister................................................. 7-11
Care ........................................................ 8-1
Catalytic converter ................................ 4-19
Clutch lever ........................................... 4-14
Clutch lever free play, adjusting ............ 7-20
Coolant.................................................. 7-14
Coolant temperature warning light .......... 4-5DData recording, vehicle ......................... 10-2
Diagnostic connector ............................ 10-2
Dimmer switch ........................................ 4-4
D-mode (drive mode) .............................. 3-1
Drive chain, cleaning and lubricating .... 7-25
Drive chain slack ................................... 7-24
Drive mode switch................................... 4-4
EEngine break-in ...................................... 6-3
Engine idling speed, checking .............. 7-16
Engine oil .............................................. 7-11
Engine serial number............................ 10-1
Engine trouble warning light ................... 4-6FFront and rear brake pads, checking .... 7-21
Front fork, adjusting .............................. 4-21
Front fork, checking .............................. 7-29
Fuel....................................................... 4-17
Fuel consumption, tips for reducing........ 6-3
Fuel tank cap ........................................ 4-16
Fuel tank overflow hose........................ 4-19
Fuses, replacing ................................... 7-31HHandlebar switches ................................ 4-3
Hazard switch ......................................... 4-4
High beam indicator light ........................ 4-5
Horn switch ............................................. 4-4IIdentification numbers .......................... 10-1
Ignition circuit cut-off system ................ 4-26
Immobilizer system ................................. 4-1
Immobilizer system indicator light........... 4-6
Indicator lights and warning lights .......... 4-5LLuggage strap holders .......................... 4-24MMain switch/steering lock........................ 4-2
Maintenance and lubrication, periodic .... 7-5
Maintenance, emission control system... 7-3
Matte color, caution ................................ 8-1
Model label ........................................... 10-2 Multi-function meter unit .......................... 4-7
NNeutral indicator light .............................. 4-5OOil level warning light .............................. 4-5PPanel, removing and installing ................ 7-9
Parking .................................................... 6-4
Part locations .......................................... 2-1
Pass switch ............................................. 4-4QQuick shift indicator light ......................... 4-6
Quick shift system ................................... 3-3SSafety information ................................... 1-1
Seat ....................................................... 4-20
Shifting .................................................... 6-2
Shift pedal ............................................. 4-14
Shock absorber assembly, adjusting .... 4-23
Sidestand .............................................. 4-25
Sidestand, checking an
d lubricating...... 7-28
Spark plugs, checking ........................... 7-10
Special features ...................................... 3-1
Specifications .......................................... 9-1
Starting the engine .................................. 6-1
Steering, checking................................. 7-29
Stop/Run/Start switch.............................. 4-4
Storage.................................................... 8-3
Storage compartment............................ 4-20
Supporting the motorcycle .................... 7-35
Swingarm pivots, lubricating ................. 7-28TThrottle grip and cable, checking and
lubricating ........................................... 7-26
BS2-9-E2.book 1 ページ ２０１８年８月１０日　金曜日　午前９時３６分