YAMAHA MT-09 2021 Manual Online

Periodic maintenance an d a djustment
7-22
7
EAU22762
Drive chain slackThe drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU91551
To check the d rive chain slack
1. Place the motorcycle on the side- stand.TIPWhen checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.2. Shift the transmission into the neutral position.
3. Find the center point of the chain (position B) by measuring (approx.
32 mm (1.26 in)) forward from the
edge of the drive chain guard as
shown. 4. Push down on the center of the
drive chain and measure the dis-
tance A from the drive chain guard
to the middle of the chain link be-
ing pressed down at position B. 5. If distance A is incorrect, adjust it
as follows. NOTICE: Improper
d rive chain slack will overloa d
the en gine as well as other vital
parts of the motorcycle an d can
lea d to chain slippa ge or b reak-
a g e. If distance A is more than
46.0 mm (1.81 in), the chain can
d ama ge the frame, swin garm,
an d other parts. To prevent this
from occurrin g, keep the d rive
chain slack within the specifie d
limits.
[ECA23070]
EAU74260
To adjust the drive chain slack
Consult a Yamaha dealer before ad-
justing the drive chain slack. 1. Loosen the axle nut and the lock- nut on each side of the swingarm.
1. Edge of the drive chain guard
2. Position B
1. Drive chain guard
2. Distance A2 1
21
Distance A:
36.0–41.0 mm (1.42–1.61 in)
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Periodic maintenance an d a djustment
7-23
7
2. To tighten the drive chain, turn thedrive chain slack adjusting bolt on
each side of the swingarm in di-
rection (a). To loosen the drive
chain, turn the adjusting bolt on
each side of the swingarm in di-
rection (b), and then push the rear
wheel forward.
TIPUsing the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.3. Tighten the axle nut, then the lock-nuts to their specified torques. 4. Make sure that the drive chain
pullers are in the same position,
the drive chain slack is correct,
and the drive chain moves
smoothly.
1. Drive chain puller
2. Axle nut
3. Drive chain slack adjusting bolt
4. Locknut
5. Alignment marks
5 3
1 2
4
1. Drive chain slack adjusting bolt
2. LocknutTightenin g torques:
Axle nut: 105 N·m (10.5 kgf·m, 77 lb·ft)
Locknut:
16 N·m (1.6 kgf·m, 12 lb·ft)
(a) 1
2
(b)
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Periodic maintenance an d a djustment
7-24
7
EAU23027
Cleanin g an d lu bricatin g the
d rive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10584
The drive chain must b e lubricate d
after washin g the motorcycle, ri din g
in the rain or ri din g in wet areas.1. Clean the drive chain with a drive
chain cleaner and a small soft
brush. NOTICE: To prevent dam-
a g in g the O-rin gs, do not clean
the drive chain with steam
cleaners, hi gh-pressure wash-
ers or inappropriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
en gine oil or any other lu bri- cants for the d
rive chain, as they
may contain su bstances that
coul d damag e the O-rin gs.
[ECA11112] EAU23098
Checkin
g an d lu bricatin g the
ca blesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Dama ge to the
outer housin g of cab les may result
in internal rustin g an d cause inter-
ference with ca ble movement. Re-
place damag ed cab les as soon as
possi ble to prevent unsafe con di-
tions.
[EWA10712]
Recommen ded lu bricant:
Yamaha cable lubricant or other
suitable cable lubricant
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Periodic maintenance an d a djustment
7-25
7
EAU82490
Checkin g an d lu bricatin g the
throttle gripThe operation of the throttle grip
should be checked before each ride. In
addition, the throttle grip housing
should be lubricated by a Yamaha
dealer at the intervals specified in the
periodic maintenance chart.
EAU44276
Checkin g an d lu bricatin g the
b rake an d shift pe dalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pe dal
Shift ped al
Recommen ded lu bricant:
Lithium-soap-based grease
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Periodic maintenance an d a djustment
7-26
7
EAU23144
Checkin g an d lu bricatin g the
b rake an d clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
EAU89101
Checkin g an d lu bricatin g the
si destan dThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
WARNING
EWA10732
If the si destan d d oes not move up
an d d own smoothly, have a Yamaha
d ealer check or repair it. Otherwise,
the si destan d coul d contact the
g roun d an d d istract the operator, re-
sultin g in a possib le loss of control.
Recommen ded lu bricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
Recommen ded lu bricant:
Molybdenum disulfide grease
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Periodic maintenance an d a djustment
7-27
7
EAUM1653
Lub ricatin g the swin garm piv-
otsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23273
Checkin g the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any d amage is foun d or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
Recommen ded lu bricant:
Lithium-soap-based grease
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Periodic maintenance an d a djustment
7-28
7
EAU23285
Checkin g the steerin gWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the ground. (See page 7-32.)
WARNING! To avoi d injury, se-
curely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
EAU23292
Checkin g the wheel bearin gsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU50292
BatteryThe battery is located under the seat.
(See page 4-24.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
 Electrolyte is poisonous an d
d an gerous since it contains sul-
furic aci d, which causes severe1. Positive battery lead (red)
2. Battery
3. Negative battery lead (black)
3 3
2 1
3
2 1
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Periodic maintenance an d a djustment
7-29
7 b
urns. Avoi d any contact with
skin, eyes or clothin g an d al-
ways shiel d your eyes when
workin g near b atteries. In case
of contact, ad minister the fol-
lowin g FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink lar ge quan-
tities of water or milk an d im-
me diately call a physician.
EYES: Flush with water for 15 minutes an d seek prompt
me dical attention.
 Batteries pro duce explosive hy-
d ro gen gas. Therefore, keep
sparks, flames, ci garettes, etc.,
away from the battery an d pro-
vi de sufficient ventilation when
char gin g it in an enclosed
space.
 KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To char ge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the battery tends to discharge more quick-
ly if the vehicle is equipped with op-
tional electrical accessories.
NOTICE
ECA16522
To char
ge a VRLA (Valve Re gulate d
Lea d Aci d) battery, a special (con-
stant-voltag e) battery char ger is re-
quired . Using a conventional b attery
char ger will damag e the b attery.To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removin g the
b attery, be sure to turn the main
switch off, then disconnect the
ne gative lea d before discon-
nectin g the positive lea d.
[ECA16304]
2. If the battery will be stored for
more than two months, check it at
least once a month and fully char-
ge it if necessary.
3. Fully charge the battery before installation. NOTICE: When in-
stallin g the battery, be sure to
turn the main switch off, then connect the positive lead
b efore
connectin g the ne gative lea d.
[ECA16842]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the b attery charged .
Storin g a d ischar ged battery can
cause permanent b attery damag e.
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Periodic maintenance an d a djustment
7-30
7
EAU91572
Replacin g the fusesThe fuse box is located under the seat.
(See page 4-24.)
If a fuse is blown, replace it as follows.
TIPThere is a spare fuse on the back
side of the fuse box cover. 
Use a fuse puller to remove the
fuse.
1. Turn the main switch off and turn
off the electrical circuit in ques-
tion.
2. Remove the fuse box cover by pressing inwards at the two points
indicated on the cover and pulling
upwards.
3. Remove the blown fuse using the fuse puller.
1. Fuse box
1 1 1
1. Ignition fuse 2
2. Signaling system fuse
3. Ignition fuse
4. Headlight fuse
5. ABS ECU fuse
6. Fuel injection system fuse
7. Electronic throttle valve fuse
8. Backup fuse 2
9. Main fuse
10.ABS motor fuse
11.ABS solenoid fuse
12.Radiator fan motor fuse
13.Terminal fuse 1
14.Backup fuse
15.Fuse puller
16.Spare fuse
1 12
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
10 10
11 11
12 12
13 13
14 14
16 16
16 16 9
10
11
12
13
14
16
1615 15 15
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Periodic maintenance an d a djustment
7-31
7 4. Install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
5. Insert the fuse puller, and then in-
stall the fuse box cover. 6. Turn the main switch on and turn
on the electrical circuit in question
to check if the device operates.
7. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
NOTICE
ECA27210
Do not drive while the fuse box cov-
er is removed .
1. Fuse puller
1 1 1
Specified fuses:
Main fuse:
50.0 A
Te r m i n a l f u s e 1 :
2.0 A
Headlight fuse: 7.5 A
Signaling system fuse: 7.5 A
Ignition fuse:
10.0 A
Ignition fuse 2: 7.5 A
Radiator fan motor fuse: 15.0 A
ABS motor fuse:
30.0 A
ABS ECU fuse: 7.5 A
Fuel injection system fuse: 7.5 A
ABS solenoid fuse:
15.0 A
Backup fuse: 7.5 A
Backup fuse 2: 15.0 A
Electronic throttle valve fuse:
7.5 A
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