maintenance YAMAHA MT-125 2015 Service Manual

PERIODIC MAINTENANCE AND ADJUSTMENT
6-37
6
2. Lift the front wheel off the ground
according to the procedure in the
previous section “Supporting the
motorcycle”.3. Remove the brake caliper by re-
moving the bolts. NOTICE: Do
not apply the brake after the
wheel and brake disc have been
removed, otherwise the brake
pads will be forced shut.
[ECA11073]
4. Pull the wheel axle out, and then
remove the wheel.
To install the front wheel
1. Lift the wheel up between the fork
legs.
2. Insert the wheel axle.
3. Lower the front wheel so that it is
on the ground.
4. Install the brake caliper by install-
ing the bolts.TIPMake sure that there is enough space
between the brake pads before install-
ing the brake caliper onto the brake
disc.5. Tighten the wheel axle to the
specified torque.
6. Tighten the wheel axle pinch bolt
A and pinch bolt B to the specified
torques.7. Retighten the wheel axle pinch
bolt A to the specified torque.
8. Tighten the brake caliper bolts to
the specified torques.
9. Push down hard on the handlebar
several times to check for proper
fork operation.
1. Axle bolt
2. Front wheel axle pinch bolt A
3. Front wheel axle pinch bolt B
1. Brake caliper bolt
2. Brake caliperZAUM1215
3
ZAUM1192
Tightening torques:
Wheel axle:
59 Nm (5.9 m·kgf, 43 ft·lbf)
Front wheel axle pinch bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
Brake caliper bolt:
38 Nm (3.8 m·kgf, 27 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-38
6
EAU44802
Rear wheel (for non-ABS
models)
WARNING
EWA14841
For the ABS model, have a Yamaha
dealer remove and install the wheel.
EAU56701
To remove the rear wheel
WARNING
EWA10822
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.1. Loosen the axle nut.2. Lift the rear wheel off the ground
according to the procedure on
page 6-36.
3. Remove the axle nut.
4. Fully loosen the locknut on each
side of the swingarm.
5. Turn the drive chain slack adjust-
ing bolts fully in direction (a) and
push the wheel forward.6. Remove the drive chain from the
rear sprocket.
1. Axle nut
2. Drive chain slack adjusting bolt
3. Locknut
4. Brake caliperZAUM1193
1. Drive chain slack adjusting bolt
2. Locknut
(a)1
2
ZAUM1194
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-39
6
TIPIf the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
The drive chain cannot be disas-
sembled.7. While supporting the brake caliper
bracket, pull the wheel axle out,
and then remove the wheel.
NOTICE: Do not apply the brake
after the wheel and brake disc
have been removed, otherwise
the brake pads will be forced
shut.
[ECA11073]
To install the rear wheel
1. Install the wheel and the brake cal-
iper bracket by inserting the wheel
axle from the left-hand side.TIPMake sure that the slot in the
brake caliper bracket is fit over the
retainer on the swingarm.Make sure that there is enough
space between the brake pads
before installing the wheel.
2. Install the drive chain onto the rear
sprocket.
3. Install the axle nut.
4. Lower the rear wheel so that it is
on the ground, and then put the
sidestand down.
5. Adjust the drive chain slack. (See
page 6-24.)
6. Tighten the axle nut, and then
tighten the locknuts to the speci-
fied torques.1. Retainer
2. Slot
Tightening torques:
Axle nut:
85 Nm (8.5 m·kgf, 61 ft·lbf)
Locknut:
16 Nm (1.6 m·kgf, 12 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-40
6
EAU25872
TroubleshootingAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from waterheaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.U5D7E4E0.book Page 40 Thursday, July 10, 2014 3:01 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-41
6
EAUM2443
Troubleshooting chartsStarting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wet
Dry
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.The engine does not start.
Check the battery.
Operate the electric starter.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.The battery is good.
Check the electrolyte and battery
lead connections, and charge the
battery if necessary.The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the compression.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-42
6Engine overheating
WARNING
EWA10401
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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10-1
10
INDEX
AABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models) ....... 3-3
Air filter element and check hose,
replacing and cleaning ....................... 6-14
Auxiliary light ........................................ 6-34BBattery .................................................. 6-30
Brake and clutch levers, checking and
lubricating........................................... 6-26
Brake fluid, changing............................ 6-23
Brake fluid level, checking.................... 6-22
Brake lever............................................ 3-13
Brake light switches ............................. 6-21
Brake pedal .......................................... 3-14
Brake pedal, checking and
lubricating........................................... 6-27
Brake pedal free play, adjusting ........... 6-20CCables, checking and lubricating ......... 6-26
Care ........................................................ 7-1
Catalytic converter ............................... 3-17
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-13
Cowlings, removing and installing.......... 6-8DDimmer switch...................................... 3-12
Drive chain, cleaning and lubricating ... 6-25
Drive chain slack .................................. 6-24EEngine break-in ...................................... 5-3
Engine idling speed, checking.............. 6-15
Engine oil and oil filter element............. 6-10Engine stop switch............................... 3-12
Engine trouble warning light .................. 3-3
FFront and rear brake pads, checking ... 6-21
Front brake lever free play, checking ... 6-20
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light........................... 3-2
Fuel tank cap........................................ 3-15
Fuses, replacing ................................... 6-31HHandlebar switches ............................. 3-11
Headlight bulb, replacing ..................... 6-33
High beam indicator light ....................... 3-2
Horn switch .......................................... 3-12IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-19
Indicator lights and warning lights ......... 3-2
Info switch ............................................ 3-12LLicense plate light bulb, replacing ....... 6-35MMain switch/steering lock ...................... 3-1
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function meter unit ........................ 3-4NNeutral indicator light ............................. 3-2
PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-12RRider seat.............................................. 3-18SSafety information................................... 1-1
Shifting.................................................... 5-2
Shift pedal............................................. 3-13
Sidestand.............................................. 3-18
Sidestand, checking and lubricating .... 6-27
Spark plug, checking .............................. 6-9
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-29
Storage ................................................... 7-3
Supporting the motorcycle ................... 6-36
Swingarm pivots, lubricating ................ 6-28TTail/brake light ...................................... 6-34
Throttle grip and cable, checking and
lubricating ........................................... 6-26
Throttle grip free play, adjusting ........... 6-15
Tires ...................................................... 6-16
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-40
Troubleshooting charts ......................... 6-41
Turn signal indicator light ....................... 3-2
Turn signal light bulb, replacing............ 6-35
Turn signal switch ................................. 3-12VValve clearance..................................... 6-16
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