clutch YAMAHA MT-125 2018 User Guide

Periodic maintenance and adjustment
6-4
6
EAU71361
General maintenance and lubrication chart
NO. ITEM
1*Diagnostic system
check• Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes.√√√√√√
2*Air filter element• Clean.√√
• Replace.√√
3Air filter case
check hose• Clean.√√√√√
4*Battery• Check electrolyte level and spe-
cific gravity.
• Make sure that the breather
hose is properly routed.√√√√√
5Clutch• Check operation.
•Adjust.√√√√√
6*Front brake• Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
7*Rear brake• Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
8*Brake hoses• Check for cracks or damage.√√√√√
• Replace. Every 4 years
9*Brake fluid• Change. Every 2 years
10*Wheels• Check runout and for damage.
• Replace if necessary.√√√√
11*Tires• Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√√
12*Wheel bearings• Check bearing for looseness or
damage.√√√√X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READINGANNUAL CHECK
1 6 12 18 24
0.6 3.5 7 10.5 14
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Periodic maintenance and adjustment
6-5
6
13*Swingarm pivot
bearings• Check operation and for exces-
sive play.√√√√
• Lubricate with lithium-soap-
based grease.Every 24000 km (14000 mi)
14 Drive chain• Check chain slack, alignment
and condition.
• Adjust and lubricate chain with a
special O-ring chain lubricant
thoroughly.Every 1000 km (600 mi) and af-
ter washing the motorcycle, rid-
ing in the rain or riding in wet
areas
15*Steering bearings• Check bearing assemblies for
looseness.√√√√
• Moderately repack with lithium-
soap-based grease.√
16*Chassis fasteners• Make sure that all nuts, bolts
and screws are properly tight-
ened.√√√√√
17Brake lever pivot
shaft• Lubricate with silicone grease.√√√√√
18Brake pedal pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
19Clutch lever pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
20 Sidestand• Check operation.
• Lubricate with lithium-soap-
based grease.√√√√√
21*Sidestand switch• Check operation and replace if
necessary.√√√√√√
22*Front fork• Check operation and for oil leak-
age.
• Replace if necessary.√√√√
23*Shock absorber
assembly• Check operation and for oil leak-
age.
• Replace if necessary.√√√√
24*Rear suspension
relay arm and con-
necting arm pivot-
ing points• Check operation.√√√√
• Lubricate with lithium-soap-
based grease.√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER
READING
ANNUAL CHECK
16121824
0.63.5710.514
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Periodic maintenance and adjustment
6-11
6 8. Remove and replace the oil filter
element and O-ring.
9. Install the oil filter element cover
by installing the bolts, then tight-
ening them to the specified
torque.
TIP
Make sure that the O-ring is properly
seated.
10. Install the engine oil strainer, com-
pression spring, O-ring and the
engine oil drain bolt, and then
tighten it to the specified torque.NOTICE: Before installing the
engine oil drain bolt, do not for-
get to install the O-ring, com-
pression spring, and oil strainer
in position.
[ECA10422]
11. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
NOTICE
ECA11621
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-
rial enters the crankcase.
12. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
1. Bolt
2. Oil filter element cover
1. Oil filter element
2. O-ring
Tightening torques:
Oil filter element cover bolt:
10 N·m (1.0 kgf·m, 7.2 lb·ft)
Tightening torques:
Engine oil drain bolt:
32 N·m (3.2 kgf·m, 23 lb·ft)
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter element replace-
ment:
0.95 L (1.00 US qt, 0.84 Imp.qt)
With oil filter element replacement:
1.00 L (1.06 US qt, 0.88 Imp.qt)
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Periodic maintenance and adjustment
6-19
6
EAU21963
Cast wheels
To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU22047
Adjusting the clutch lever free
play
Measure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
1. Slide the rubber cover back at the
clutch lever.
2. Loosen the locknut.
3. To increase the clutch lever free
play, turn the clutch lever free play
adjusting bolt in direction (a). To
decrease the clutch lever free
play, turn the adjusting bolt in di-
rection (b).
TIP
If the specified clutch lever free play
could be obtained as described above,
skip steps 4…7.
4. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable.
5. Loosen the locknut at the crank-
case.
1. Clutch lever free play adjusting bolt
2. Clutch lever free play
Clutch lever free play:
10.0–15.0 mm (0.39–0.59 in)
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Periodic maintenance and adjustment
6-20
66. To increase the clutch lever free
play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free
play, turn the adjusting nut in di-
rection (b).
7. Tighten the locknut at the crank-
case.
8. Tighten the locknut at the clutch
lever and then slide the rubber
cover to its original position.
EAUT1223
Checking the front brake lever
free play
Measure the front brake lever free play
as shown.
Periodically check the brake lever free
play and, if necessary, have a Yamaha
dealer check the brake system.
WARNING
EWA10642
An incorrect brake lever free play in-
dicates a hazardous condition in the
brake system. Do not operate the
vehicle until the brake system has
been checked or repaired by a
Yamaha dealer.
1. Locknut
2. Clutch lever free play adjusting nut (crank-
case)
1. Brake lever free play
Front brake lever free play:
2.0–5.0 mm (0.08–0.20 in)
ZAUM1179
INFOINFO
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Periodic maintenance and adjustment
6-27
6
EAU23115
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
pour water directly onto the cover or
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
clean with a moist cloth.
EAU23144
Checking and lubricating the
brake and clutch levers
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommended lubricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
ZAUM1184
I
NFOINFO
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Specifications
8-1
8
Dimensions:
Overall length:
1950 mm (76.8 in)
Overall width:
745 mm (29.3 in)
Overall height:
1025 mm (40.4 in)
Seat height:
810 mm (31.9 in)
Wheelbase:
1350 mm (53.1 in)
Ground clearance:
140 mm (5.51 in)
Minimum turning radius:
2.5 m (8.20 ft)
Weight:
Curb weight:
141 kg (311 lb)
Engine:
Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Single cylinder
Displacement:
124 cm³
Bore × stroke:
52.0 × 58.6 mm (2.05 × 2.31 in)
Compression ratio:
11.2 : 1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:
Recommended brand:
YAMALUBE
Type:
SAE 10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement:
0.95 L (1.00 US qt, 0.84 Imp.qt)
With oil filter element replacement:
1.00 L (1.06 US qt, 0.88 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)Radiator (including all routes):
1.00 L (1.06 US qt, 0.88 Imp.qt)
Air filter:
Air filter element:
Dry element
Fuel:
Recommended fuel:
Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
11.5 L (3.04 US gal, 2.53 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:
Throttle body:
ID mark:
BR61 00
Spark plug(s):
Manufacturer/model:
NGK/CR9E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:
Wet, multiple-disc
Drivetrain:
Primary reduction ratio:
73/24 (3.042)
Final drive:
Chain
Secondary reduction ratio:
48/14 (3.429)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
Gear ratio:
1st:
34/12 (2.833)
2nd:
30/16 (1.875)
3rd:
30/22 (1.364)
4th:
24/21 (1.143)
5th:
22/23 (0.957)
6th:
21/25 (0.840)
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10-1
10
Index
A
ABS ....................................................... 3-15
ABS warning light ................................... 3-3
Air filter element and check hose,
replacing and cleaning ....................... 6-14
Auxiliary lights ....................................... 6-35
B
Battery .................................................. 6-31
Brake and clutch levers, checking and
lubricating ........................................... 6-27
Brake fluid, changing ............................ 6-24
Brake fluid level, checking .................... 6-23
Brake lever ............................................ 3-14
Brake light switches.............................. 6-21
Brake pedal........................................... 3-15
Brake pedal, checking and
lubricating ........................................... 6-28
Brake pedal free play, adjusting ........... 6-21
C
Cables, checking and lubricating ......... 6-26
Care ........................................................ 7-1
Catalytic converter ................................ 3-18
Clutch lever ........................................... 3-13
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-12
Cowlings, removing and installing .......... 6-7
D
Data recording, vehicle ........................... 9-2
Diagnostic connectors ............................ 9-2
Dimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-26
Drive chain slack................................... 6-24
E
Engine break-in....................................... 5-4
Engine idling speed, checking .............. 6-14
Engine oil and oil filter element ............... 6-9
Engine stop switch ............................... 3-12
Engine trouble warning light ................... 3-3
F
Front and rear brake pads, checking.... 6-22
Front brake lever free play, checking ... 6-20
Front fork, checking .............................. 6-29
Fuel ....................................................... 3-17
Fuel consumption, tips for reducing ....... 5-4
Fuel level warning light ........................... 3-2
Fuel tank cap ........................................ 3-16
Fuses, replacing.................................... 6-32
H
Handlebar switches .............................. 3-12
Headlight bulb, replacing ...................... 6-33High beam indicator light ....................... 3-2
Horn switch .......................................... 3-12
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system............... 3-20
Indicator lights and warning lights ......... 3-2
Info switch ............................................ 3-12
L
License plate light bulb, replacing........ 6-36
M
Main switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4
N
Neutral indicator light ............................. 3-2
P
Parking ................................................... 5-5
Part locations ......................................... 2-1
Pass switch .......................................... 3-12
R
Rider seat ............................................. 3-19
S
Safety information .................................. 1-1
Shifting ................................................... 5-3
Shift pedal ............................................ 3-14
Sidestand ............................................. 3-20
Sidestand, checking and lubricating .... 6-28
Spark plug, checking ............................. 6-8
Specifications ......................................... 8-1
Starting the engine ................................. 5-2
Start switch .......................................... 3-12
Steering, checking................................ 6-30
Storage ................................................... 7-4
Supporting the motorcycle................... 6-37
Swingarm pivots, lubricating ................ 6-29
T
Tail/brake light ...................................... 6-35
Throttle grip and cable, checking and
lubricating .......................................... 6-27
Throttle grip free play, adjusting........... 6-15
Tires ...................................................... 6-16
Tool kit.................................................... 6-2
Troubleshooting ................................... 6-37
Troubleshooting charts ........................ 6-38
Turn signal indicator light ....................... 3-2
Turn signal light bulb, replacing ........... 6-36
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