coolant level YAMAHA MT-25 2016 Owners Manual

Table of contentsSafety information............................ 1-1
Description....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument and control functions... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning
lights............................................ 3-2
Multi-function meter unit ................ 3-4
Handlebar switches ...................... 3-10
Clutch lever .................................. 3-11
Shift pedal .................................... 3-12
Brake lever.................................... 3-12
Brake pedal .................................. 3-12
Fuel tank cap ................................ 3-13
Fuel ............................................... 3-13
Fuel tank breather hose and
overflow hose ............................ 3-15
Catalytic converter ....................... 3-15
Seats ............................................ 3-16
Helmet holders ............................. 3-17
Storage compartment .................. 3-18
Adjusting the shock absorber
assembly ................................... 3-18
Luggage strap holders ................. 3-19
Sidestand ..................................... 3-19
Ignition circuit cut-off system ....... 3-20For your safety – pre-operation
checks............................................... 4-1
Operation and important riding
points................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Periodic maintenance and
adjustment........................................ 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for
the emission control system ........ 6-3
General maintenance and
lubrication chart ........................... 6-4
Checking the spark plugs ............... 6-8
Engine oil and oil filter cartridge...... 6-9
Coolant.......................................... 6-12
Replacing the air filter element
and cleaning the check hose..... 6-13
Checking the throttle grip
free play ..................................... 6-15
Valve clearance ............................. 6-15
Tires .............................................. 6-15
Cast wheels................................... 6-17
Adjusting the clutch lever
free play ..................................... 6-17Checking the brake lever
free play..................................... 6-18
Brake light switches ..................... 6-19
Checking the front and rear
brake pads ................................ 6-19
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-21
Drive chain slack........................... 6-21
Cleaning and lubricating the
drive chain ................................. 6-23
Checking and lubricating the
cables ........................................ 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Checking and lubricating the
brake and shift pedals............... 6-24
Checking and lubricating the
brake and clutch levers ............. 6-25
Checking and lubricating the
sidestand................................... 6-26
Lubricating the swingarm
pivots......................................... 6-26
Checking the front fork ................. 6-26
Checking the steering................... 6-27
Checking the wheel bearings ....... 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-29
Replacing the headlight bulb ........ 6-30
Auxiliary light ................................ 6-31
Tail/brake light .............................. 6-31UB04E0E0.book Page 1 Wednesday, September 2, 2015 3:51 PM

Instrument and control functions
3-5
3Clock
The clock displays when the key is
turned to “ ”.
To set the clock
1. Turn the key to “ ”.
2. Push the “SEL” button and “RES”
button together for at least two
seconds.
3. When the hour digits start flash-
ing, push the “RES” button to set
the hours.
4. Push the “SEL” button, and the
minute digits will start flashing.
5. Push the “RES” button to set the
minutes.
6. Push the “SEL” button and then
release it to start the clock.Fuel meter
The fuel meter indicates the amount of
fuel in the fuel tank.
When the key is turned to “ ”, the dis-
play segments of the fuel meter will
sweep once across the fuel level range
and then return to the current amount
in order to test the electrical circuit.
The display segments of the fuel meter
disappear towards “E” (Empty) as the
fuel level decreases. When the last
segment starts flashing, refuel as soon
as possible.
TIPThis fuel meter is equipped with a self-
diagnosis system. If a problem is de-
tected in the electrical circuit, the fol-lowing cycle is repeated until the
malfunction is corrected: fuel level seg-
ments flash eight times, then go off for
approximately three seconds. If this
occurs, have a Yamaha dealer check
the electrical circuit.
Coolant temperature meter
The coolant temperature meter indi-
cates the temperature of the coolant.
When the key is turned to “ ”, the dis-
play segments of the digital coolant
temperature gauge will sweep once
across the temperature range and then
return to “C” in order to test the electri-
cal circuit.
1. Clock
1
1. Fuel meter
1
1. Coolant temperature meter
1
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Instrument and control functions
3-6
3 If the last segment on the right flashes,
stop the vehicle, then stop the engine,
and let the engine cool. (See page
6-39.)
NOTICE
ECA10022
Do not continue to operate the en-
gine if it is overheating.TIPThe coolant temperature varies with
changes in the weather and engine
load.Transmission gear displayThis display shows the selected gear.
The neutral position is indicated by “ ”
and by the neutral indicator light.
Multi-function display
The multi-function display is equipped
with the following:
an odometer
two tripmeters
a fuel reserve tripmeter
an instantaneous fuel consump-
tion display
an average fuel consumption dis-
play
an oil change tripmeter
an oil change indicator
The odometer shows the total distance
traveled by the vehicle.The tripmeters show the distance trav-
eled since they were last set to zero.
Push the “SEL” button to switch the
display between the odometer mode
“ODO”, tripmeter modes “TRIP 1” and
“TRIP 2”, instantaneous fuel consump-
tion mode “km/L” or “L/100 km”, aver-
age fuel consumption mode “AVE_ _._
km/L” or “AVE_ _._ L/100 km” and oil
change tripmeter mode “OIL TRIP” in
the following order:
ODO → TRIP 1 → TRIP 2 → km/L or
L/100 km → AVE_ _._ km/L or AVE_ _._
L/100 km → OIL TRIP → ODO
The fuel reserve tripmeter shows the
distance traveled since the fuel level
warning light came on.
If the left segment of the fuel meter
starts flashing, the display automati-
cally changes to the fuel reserve trip-
meter mode “TRIP F” and starts
counting the distance traveled from
that point. In that case, push the “SEL”
button to switch the display between
the various tripmeter, odometer, in-1. Neutral indicator light “ ”
2. Transmission gear display
1
2
1. Multi-function display
1
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For your safety – pre-operation checks
4-1
4
EAU15599
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections.3-13, 3-15
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-9
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.6-12
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-19, 6-20
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Periodic maintenance and adjustment
6-6
6
21*Front fork• Check operation and for oil leak-
age.√√√√
22*Shock absorber as-
sembly• Check operation and shock ab-
sorber for oil leakage.√√√√
23 Engine oil• Change. (See pages 3-4 and 6-9.)√When the oil change indicator flashes
• Check oil level and vehicle for oil
leakage.Every 5000 km (3000 mi)√
24Engine oil filter car-
tridge•Replace.√√√
25*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change coolant. Every 3 years
26*Front and rear
brake switches• Check operation.√√√√√√
27Moving parts and
cables• Lubricate.√√√√√
28*Throttle grip• Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing.√√√√√
29*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
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Periodic maintenance and adjustment
6-12
6
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU38176
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level in the
coolant reservoir.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the
minimum level mark, remove the
coolant reservoir cover by remov-
ing the bolts, remove the coolant
reservoir cap, and then add cool-
ant to the maximum level mark.
WARNING! Remove only the
coolant reservoir cap. Never at-
tempt to remove the radiator
cap when the engine is hot.
[EWA15162]
NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used insteadof coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10473]
1. Maximum level mark
2. Minimum level mark
3. Coolant reservoir
1
2
3
1. Bolt
2. Coolant reservoir cover
2
1
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Periodic maintenance and adjustment
6-13
6
4. Install the reservoir cap, and then
install the coolant reservoir cover
by installing the bolts.
EAU33032
Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot.
[EWA10382]EAUN1172
Replacing the air filter ele-
ment and cleaning the check
hoseThe air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas. In addition,
the air filter check hose must be fre-
quently checked and cleaned if neces-
sary.
To replace the air filter element
1. Remove the rider seat. (See page
3-16.)
2. Remove the left side panel bolts.3. Remove the left side panel by re-
moving the lower projection on the
panel from the slot, and then re-
moving the upper projection as
shown.
1. Coolant reservoir capCoolant reservoir capacity (up to
the maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
1
1. Left side panel
2. Bolt
1. Projection
1
2
1
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Periodic maintenance and adjustment
6-39
6Engine overheating
WARNING
EWAT1041
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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Specifications
8-1
8
Dimensions:Overall length:
2090 mm (82.3 in)
Overall width:
745 mm (29.3 in)
Overall height:
1035 mm (40.7 in)
Seat height:
780 mm (30.7 in)
Wheelbase:
1380 mm (54.3 in)
Ground clearance:
160 mm (6.30 in)
Minimum turning radius:
2.7 m (8.86 ft)Weight:Curb weight:
165 kg (364 lb)Engine:Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train:
DOHC
Cylinder arrangement:
Inline
Number of cylinders:
2-cylinder
Displacement:
250 cm3
Bore × stroke:
60.0 × 44.1 mm (2.36 × 1.74 in)Compression ratio:
11.6 : 1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change:
1.80 L (1.90 US qt, 1.58 Imp.qt)
With oil filter removal:
2.10 L (2.22 US qt, 1.85 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
0.96 L (1.01 US qt, 0.84 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
14 L (3.7 US gal, 3.1 Imp.gal)Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:Throttle body:
ID mark:
1WD1 00Spark plug(s):Manufacturer/model:
NGK/CR9E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discDrivetrain:Primary reduction ratio:
3.043 (70/23)
Final drive:
Chain
Secondary reduction ratio:
3.071 (43/14)
Transmission type:
Constant mesh 6-speed
Gear ratio:
1st:
2.667 (40/15)
2nd:
1.882 (32/17)
3rd:
1.455 (32/22)
4th:
1.200 (30/25)
5th:
1.037 (28/27)
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10-1
10
Index
AAir filter element and check hose,
replacing and cleaning ....................... 6-13
Auxiliary light ........................................ 6-31BBattery .................................................. 6-28
Brake and clutch levers,
checking and lubricating .................... 6-25
Brake and shift pedals,
checking and lubricating .................... 6-24
Brake fluid, changing............................ 6-21
Brake fluid level, checking.................... 6-20
Brake lever............................................ 3-12
Brake lever free play, checking ............ 6-18
Brake light switches ............................. 6-19
Brake pedal .......................................... 3-12CCables, checking and lubricating ......... 6-24
Care ........................................................ 7-1
Catalytic converter ............................... 3-15
Clutch lever........................................... 3-11
Clutch lever free play, adjusting ........... 6-17
Coolant ................................................. 6-12DDimmer switch...................................... 3-11
Drive chain, cleaning and lubricating ... 6-23
Drive chain slack .................................. 6-21EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ............. 6-9
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-11
Engine trouble warning light ................... 3-3
FFront and rear brake pads, checking ... 6-19
Front fork, checking ............................. 6-26
Fuel ...................................................... 3-13
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and
overflow hose..................................... 3-15
Fuel tank cap........................................ 3-13
Fuses, replacing ................................... 6-29HHandlebar switches ............................. 3-10
Headlight bulb, replacing ..................... 6-30
Helmet holders ..................................... 3-17
High beam indicator light ....................... 3-2
Horn switch .......................................... 3-11IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-20
Indicator lights and warning lights ......... 3-2LLicense plate light bulb, replacing ....... 6-32
Luggage strap holders ......................... 3-19MMain switch/steering lock ...................... 3-1
Maintenance and lubrication,
periodic ................................................ 6-4
Maintenance, emission control
system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function meter unit ........................ 3-4NNeutral indicator light ............................. 3-2
OOil pressure warning light ....................... 3-2PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-11SSafety information................................... 1-1
Seats ..................................................... 3-16
Shifting.................................................... 5-2
Shift pedal............................................. 3-12
Shift timing indicator light ....................... 3-3
Shock absorber assembly, adjusting ... 3-18
Sidestand.............................................. 3-19
Sidestand, checking and lubricating .... 6-26
Spark plugs, checking ............................ 6-8
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Start switch ........................................... 3-11
Steering, checking ................................ 6-27
Storage ................................................... 7-4
Storage compartment........................... 3-18
Supporting the motorcycle ................... 6-33
Swingarm pivots, lubricating ................ 6-26TTail/brake light ...................................... 6-31
Throttle grip and cable,
checking and lubricating .................... 6-24
Throttle grip free play, checking ........... 6-15
Tires ...................................................... 6-15
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-36
Troubleshooting charts ......................... 6-38
Turn signal indicator light ....................... 3-2
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