clutch YAMAHA NIKEN 2018 User Guide

Periodic maintenance an d a djustment
6-5
6
EAU71352
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. Every 40000 km (24000 mi)
3Clutch • Check operation.
•Adjust. √√√√√
4 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
5 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
6 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
7 *Brake flui d • Change. Every 2 years
8 *Wheels • Check runout and for damage.
• Replace if necessary.
√√√√
• Balance the front wheels. Whenever the tires or wheels have been changed or replaced.
9 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
10 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
UBD5E0E0.book Page 5 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-6
6
11 *Steerin g system • Check bearing play and steering
for roughness. √√ √
• Lubricate with urea grease. √√
12 *Swin
garm pivot
b earin gs • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
13 Drive chain • Check chain slack, alignment and
condition.
• Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
14 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
15 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
16 Brake ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Shift pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
19 Si destan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
20 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)UBD5E0E0.book Page 6 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-11
6
EAU36112
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
 Check each hose connection.
 Check each hose and canister for
cracks or damage. Replace if
damaged.
 Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAU1990E
Engine oilThe engine oil level should be checked
regularly. In addition, the oil must be
changed and the oil filter cartridge re-
placed at the intervals specified in the
periodic maintenance chart.NOTICE
ECA11621
 In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical add itives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specified . In
a dd ition, do not use oils lab eled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
To check the en gine oil level
1. After warming up the engine, wait a few minutes for the oil to settle.
2. With the vehicle on a level surface, hold it upright for an accurate
reading.
3. Look at the check window located at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
1. Canister
2. Canister breather
1
2
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Oil change:2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)
1. Engine oil filler cap
2. O-ring
3. Engine oil level check window
4. Maximum level mark
5. Minimum level mark
21
3
45
UBD5E0E0.book Page 11 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-19
6
EAU22083
A djustin g the clutch lever free
playMeasure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt in direction (a). To decrease the
clutch lever free play, turn the adjusting
bolt in direction (b).
TIPIf the specified free play cannot be ob-
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internal
clutch mechanism.
EAU37914
Checkin g the brake lever free
playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon gy feelin g in the b rake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system be-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the
1. Clutch lever free play adjusting bolt
2. Clutch lever free playClutch lever free play:
10.0–15.0 mm (0.39–0.59 in)
1 (a)
(b)
2
1. No brake lever free play
1
UBD5E0E0.book Page 19 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-26
6
EAU44276
Checkin g an d lu bricatin g the
b rake an d shift pe dalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pe dal
Shift pe dal
EAU23144
Checkin g an d lu bricatin g the
b rake an d clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommen ded lu bricant:
Lithium-soap-based grease
UBD5E0E0.book Page 26 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-27
6
EAU23203
Checkin g an d lu bricatin g the
si destan dThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
WARNING
EWA10732
If the sid estand d oes not move up
an d d own smoothly, have a Yamaha
d ealer check or repair it. Otherwise,
the si destan d coul d contact the
g roun d an d d istract the operator, re-
sultin g in a possi ble loss of control.
EAUM1653
Lu bricatin g the swin garm piv-
otsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
Recommen ded lu bricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
Recommen ded lu bricant:
Lithium-soap-based grease
Recommen ded lu bricant:
Lithium-soap-based grease
UBD5E0E0.book Page 27 Wednesday, April 25, 2018 2:23 PM

10-1
10
Index
AABS....................................................... 3-20
ABS warning light ................................... 3-6
Air filter element.................................... 6-15
Auxiliary DC connector ......................... 3-34
Auxiliary DC jack .................................. 3-33BBattery .................................................. 6-29
Brake and clutch levers, checking and
lubricating........................................... 6-26
Brake and shift pedals, checking and lubricating........................................... 6-26
Brake fluid, changing............................ 6-23
Brake fluid level, checking.................... 6-21
Brake lever............................................ 3-20
Brake lever free play, checking ............ 6-19
Brake light switches ............................. 6-20
Brake pedal .......................................... 3-20CCables, checking and lubricating ......... 6-25
Canister ................................................ 6-11
Care ........................................................ 7-1
Catalytic converter ............................... 3-26
Clutch lever........................................... 3-18
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-6
Cruise control indicator lights................. 3-5
Cruise control switches .......................... 3-4
Cruise control system............................. 3-8DData recording, vehicle........................... 9-2
Diagnostic connector ............................. 9-2
Dimmer/Pass switch............................... 3-4 D-mode (drive mode) ........................... 3-18
Drive chain, cleaning and lubricating ... 6-24
Drive chain slack .................................. 6-23
Drive mode switch ................................. 3-4
EEngine break-in ...................................... 5-3
Engine idling speed, checking ............. 6-15
Engine oil.............................................. 6-11
Engine serial number ............................. 9-1
Engine trouble warning light .................. 3-6FFront and rear brake pads, checking ... 6-20
Front fork, adjusting ............................. 3-30
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-24
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap........................................ 3-23
Fuel tank overflow hose ....................... 3-26
Fuses, replacing ................................... 6-31HHandlebar switches ............................... 3-3
Hazard switch ........................................ 3-4
Helmet holding cable ........................... 3-28
High beam indicator light ....................... 3-5
Horn switch ............................................ 3-4IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-35
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-7
Indicator lights and warning lights ......... 3-5MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-5Maintenance, emission control
system .................................................. 6-3
Matte color, caution................................ 7-1
MENU switch .......................................... 3-4
Model label ............................................. 9-1
Multi-function meter unit ...................... 3-11
NNeutral indicator light ............................. 3-5OOil level warning light .............................. 3-5PPanel, removing and installing ................ 6-9
Parking.................................................... 5-4
Part locations.......................................... 2-1QQuick shift system ................................ 3-19RRear view mirrors .................................. 3-30SSafety information................................... 1-1
Seats ..................................................... 3-27
SELECT switch ....................................... 3-4
Shift indicator light .................................. 3-7
Shifting.................................................... 5-2
Shift pedal............................................. 3-19
Shock absorber assembly, adjusting ... 3-31
Sidestand.............................................. 3-34
Sidestand, checking and lubricating .... 6-27
Spark plugs, checking .......................... 6-10
Specifications ......................................... 8-1
Stability bar ........................................... 6-33
Starting the engine ................................. 5-1
Steering bearings, lubricating ............... 6-29
Steering, checking ................................ 6-28
UBD5E0E0.book Page 1 Wednesday, April 25, 2018 2:23 PM