Control YAMAHA NIKEN GT 2019 Workshop Manual

Periodic maintenance an d a djustment
6-20
6
EAU37914
Checkin g the brake lever free
playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon gy feelin g in the brake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system be-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the b
rakin g performance, which may re-
sult in loss of control an d an acci-
d ent.
EAU36505
Brake li ght switchesThe brake light should come on just
before braking takes effect. The brake
light is activated by switches connect-
ed to the brake lever and brake pedal.
Since the brake light switches are
components of the anti-lock brake sys-
tem, they should only be serviced by a
Yamaha dealer.
1. No brake lever free play
1
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Periodic maintenance an d a djustment
6-25
6
EAU23026
Cleanin g an d lu bricatin g the
d rive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10584
The drive chain must b e lubricated
after washin g the motorcycle, ri din g
in the rain or ri din g in wet areas.1. Clean the drive chain with kero-
sene and a small soft brush.
NOTICE: To prevent d amaging
the O-rin gs, do not clean the
d rive chain with steam cleaners,
hi gh-pressure washers or inap-
propriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
en gine oil or any other lu bri-
cants for the drive chain, as they may contain su
bstances that
coul d damag e the O-rin gs.
[ECA11112] EAU23098
Checkin
g an d lu bricatin g the
cab lesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Dama ge to the
outer housin g of cab les may result
in internal rustin g an d cause inter-
ference with cab le movement. Re-
place damag ed cab les as soon as
possi ble to prevent unsafe con di-
tions.
[EWA10712]
Recommen ded lu bricant:
Yamaha cable lubricant or other
suitable cable lubricant
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Periodic maintenance an d a djustment
6-27
6
EAU23144
Checkin g an d lu bricatin g the
b rake an d clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
EAU23215
Checkin g an d lu bricatin g the
centerstan d an d si destan dThe operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.
WARNING
EWA10742
If the centerstan d or si destan d d oes
not move up an d d own smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstan d or
si destan d coul d contact the groun d
an d d istract the operator, resultin g
in a possi ble loss of control.
Recommen ded lu bricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
UB5BE0E0.book Page 27 Friday, September 7, 2018 10:34 AM

Periodic maintenance an d a djustment
6-32
6
TIPTo access the ABS motor fuse, remove
the starter relay cover by pulling it up-
ward.
To access fuse box 2, fuse box 3, the
brake light fuse, and the cruise control
fuse, remove panel A. (See page 6-9.)
If a fuse is blown, replace it as follows.1. Turn the main switch off and turn off the electrical circuit in ques-
tion.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
1. Fuel injection system fuse
2. ABS solenoid fuse
3. Electronic throttle valve fuse
4. Backup fuse (for clock and immobilizer sys-
tem)
5. Heater fuse
6. Spare fuse
1234
65
1. Starter relay cover
2. ABS motor spare fuse
3. ABS motor fuse
1. Fuse box 2
2. Fuse box 3
3. Cruise control fuse
4. Brake light fuse
2 3
1
2
3
41
1. Signaling system fuse
2. ABS control unit fuse
3. Accessory fuse
4. Ignition fuse
5. Hazard fuse
6. Terminal fuse 1 (for auxiliary DC jack)
7. Terminal fuse 2 (for auxiliary DC jack)
8. Headlight fuse
9. Right radiator fan motor fuse
10.Left radiator fan motor fuse
11.Spare fuse
11 1
2
3
11
10 9876 5 4
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Periodic maintenance an d a djustment
6-33
6 avoi
d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the main switch on and turn
on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAU72980
Vehicle lig htsThis model is equipped with full-LED
lighting. There are no user replaceable
bulbs.
If a light does not come on, check the
fuses and then have a Yamaha dealer
check the vehicle.NOTICE
ECA16581
Do not affix any type of tinte d film or
stickers to the hea dlig ht lens.
Specifie d fuses:
Main fuse: 50.0 A
ABS motor fuse:
30.0 A
Cruise control fuse: 1.0 A
Brake light fuse: 1.0 A
Specifie d fuses (fuse box 1):
Fuel injection system fuse: 25.0 A
ABS solenoid fuse: 20.0 A
Electronic throttle valve fuse:
7.5 A
Backup fuse: 7.5 A
Heater fuse: 10.0 A
Specifie d fuses (fuse box 2):
Signaling system fuse:
7.5 A
ABS control unit fuse:
5.0 A
Accessory fuse: 5.0 A
Ignition fuse: 15.0 A
Specifie d fuses (fuse box 3):
Hazard fuse: 7.5 A
Te r m i n a l f u s e 1 : 2.0 A
Te r m i n a l f u s e 2 :
2.0 A
Radiator fan motor fuse: 10.0 A × 2
Headlight fuse: 10.0 A
1. Auxiliary light
2. Headlight (low beam)
3. Headlight (high beam)
1
2
3
1
2
3
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Motorcycle care and stora ge
7-3
7 will
become slippery, which
coul d cause loss of control.
Thorou ghly clean the surfaces
of these parts before operatin g
the vehicle.
[EWA20650]
5. Treat rubber, vinyl, and unpainted plastic parts with a suitable care
product.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces using a non-abrasive wax or use a detail
spray for motorcycles.
8. When finished cleaning, start the engine and let it idle for several
minutes to help dry any remaining
moisture.
9. If the headlight lens has fogged up, start the engine and turn on
the headlight to help remove the
moisture.
10. Let the vehicle dry completely be- fore storing or covering it.NOTICE
ECA26320
Do not apply wax to ru bber or
unpainte d plastic parts. 
Do not use a brasive polishin g
compoun ds as they will wear
away the paint.
 Apply sprays an d wax sparin gly.
Wipe off excess afterwar ds.
WARNING
EWA20660
Contaminants left on the b rakes or
tires can cause loss of control.  Make sure there is no lu bricant
or wax on the brakes or tires.
 If necessary, wash the tires with
warm water an d a mil d d eter-
g ent.
 If necessary, clean the brake
d iscs an d pa ds with brake
cleaner or acetone.
 Before ri din g at hi gher spee ds,
test the vehicle’s b raking per-
formance an d cornerin g b ehav-
ior.
EAU83472
Stora geAlways store the vehicle in a cool, dry
place. If necessary, protect it against
dust with a porous cover. Be sure the
engine and the exhaust system are
cool before covering the vehicle. If the
vehicle often sits for weeks at a time
between uses, the use of a quality fuel
stabilizer is recommended after each
fill-up.NOTICE
ECA21170
 Storin g the vehicle in a poorly
ventilate d room or coverin g it
with a tarp, while it is still wet,
will allow water an d humi dity to
seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles (b ecause
of the presence of ammonia)
an d areas where stron g chemi-
cals are store d.Lon g term stora ge
Before storing the vehicle long term (60
days or more):
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Motorcycle care and stora ge
7-4
7
1. Make all necessary repairs and
perform any outstanding mainte-
nance.
2. Follow all instructions in the Care section of this chapter.
3. Fill up the fuel tank, adding fuel stabilizer according to product in-
structions. Run the engine for 5
minutes to distribute treated fuel
through the fuel system.
4. For vehicles equipped with a fuel cock: Turn the fuel cock lever to
the off position.
5. For vehicles with a carburetor: To prevent fuel deposits from build-
ing up, drain the fuel in the carbu-
retor float chamber into a clean
container. Retighten the drain bolt
and pour the fuel back into the fuel
tank.
6. Use a quality engine fogging oil according to product instructions
to protect internal engine compo-
nents from corrosion. If engine
fogging oil is not available, per-
form the following steps for each
cylinder:a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
7. Lubricate all control cables, piv- ots, levers and pedals, as well as
the sidestand and centerstand (if
equipped).
8. Check and correct the tire air pressure, and then lift the vehicle
so that all wheels are off the
ground. Otherwise, turn the wheels a little once a month in or-
der to prevent the tires from be-
coming degraded in one spot.
9. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
10. Remove the battery and fully charge it, or attach a maintenance
charger to keep the battery opti-
mally charged. NOTICE: Confirm
that the battery an d its char ger
are compati ble. Do not char ge a
VRLA battery with a convention-
al char ger.
[ECA26330]
TIP If the battery will be removed,
charge it once a month and store
it in a temperate location between
0-30 °C (32-90 °F).
 See page 6-30 for more informa-
tion on charging and storing the
battery.
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10-1
10
Index
AABS....................................................... 3-21
ABS warning light ................................... 3-6
Air filter element.................................... 6-15
Auxiliary DC jacks................................. 3-34BBattery .................................................. 6-30
Brake and clutch levers, checking and
lubricating........................................... 6-27
Brake and shift pedals, checking and lubricating........................................... 6-26
Brake fluid, changing............................ 6-23
Brake fluid level, checking.................... 6-22
Brake lever............................................ 3-21
Brake lever free play, checking ............ 6-20
Brake light switches ............................. 6-20
Brake pedal .......................................... 3-21CCables, checking and lubricating ......... 6-25
Canister ................................................ 6-11
Care ........................................................ 7-1
Catalytic converter ............................... 3-27
Centerstand and sidestand, checking
and lubricating ................................... 6-27
Clutch lever........................................... 3-19
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-14
Coolant temperature warning light ......... 3-6
Cruise control indicator lights................. 3-6
Cruise control switches .......................... 3-4
Cruise control system............................. 3-8DData recording, vehicle........................... 9-2
Diagnostic connector ............................. 9-2 Dimmer/Pass switch .............................. 3-4
D-mode (drive mode) ........................... 3-19
Drive chain, cleaning and lubricating ... 6-25
Drive chain slack .................................. 6-23
Drive mode switch ................................. 3-5
EEngine break-in ...................................... 5-4
Engine idling speed, checking ............. 6-15
Engine oil.............................................. 6-11
Engine serial number ............................. 9-1
Engine trouble warning light .................. 3-6FFront and rear brake pads, checking ... 6-21
Front fork, adjusting ............................. 3-31
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-25
Fuel consumption, tips for reducing ...... 5-4
Fuel tank cap........................................ 3-24
Fuel tank overflow hose ....................... 3-27
Fuses, replacing ................................... 6-31HHandlebar switches ............................... 3-3
Hazard switch ........................................ 3-4
Helmet holding cable ........................... 3-29
High beam indicator light ....................... 3-5
Horn switch ............................................ 3-4IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-35
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-7
Indicator lights and warning lights ......... 3-5MMain switch/steering lock ...................... 3-2Maintenance and lubrication, periodic ... 6-5
Maintenance, emission control
system .................................................. 6-3
Matte color, caution................................ 7-1
MENU switch .......................................... 3-4
Model label ............................................. 9-1
Multi-function meter unit ...................... 3-11
NNeutral indicator light ............................. 3-5OOil level warning light .............................. 3-5PPanel, removing and installing ................ 6-9
Parking.................................................... 5-5
Part locations.......................................... 2-1QQuick shift system ................................ 3-20RRear view mirrors .................................. 3-31SSafety information................................... 1-1
Seats ..................................................... 3-28
SELECT switch ....................................... 3-5
Shift indicator light .................................. 3-7
Shifting.................................................... 5-2
Shift pedal............................................. 3-20
Shock absorber assembly, adjusting ... 3-32
Sidestand.............................................. 3-35
Spark plugs, checking .......................... 6-10
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Steering bearings, lubricating ............... 6-29
Steering, checking ................................ 6-29
Stop/Run/Start switch ............................ 3-4
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Index
10-2
10
Storage ................................................... 7-3
Storage compartment ........................... 3-30
Swingarm pivots, lubricating ................ 6-28TThrottle grip and cable, checking and
lubricating ........................................... 6-26
Throttle grip free play, checking ........... 6-16
Tires ...................................................... 6-16
Tool kit .................................................... 6-2
Traction control system ........................ 3-22
Traction control system indicator light ... 3-7
Troubleshooting .................................... 6-34
Troubleshooting charts ......................... 6-35
Turn signal indicator lights ...................... 3-5
Turn signal switch ................................... 3-4VValve clearance..................................... 6-16
Vehicle identification number ................. 9-1
Vehicle lights ......................................... 6-33WWheel bearings, checking..................... 6-30
Wheels .................................................. 6-19YYamalube .............................................. 6-13
UB5BE0E0.book Page 2 Friday, September 7, 2018 10:34 AM