brake YAMAHA NMAX 150 2016 Owners Manual

Table of contents
Safety information ............................1-1
Further safe-riding points ................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Main switch/steering lock ...............3-1
Keyhole shutter ...............................3-2
Indicator lights and warning lights ............................................3-3
Multi-function meter unit .................3-4
Handlebar switches.........................3-9
Front brake lever ...........................3-10
Rear brake lever ............................3-11
ABS ...............................................3-11
Fuel tank cap.................................3-12
Fuel................................................3-13
Fuel tank overflow hose ................3-15
Catalytic converter ........................3-15
Seat ...............................................3-16
Storage compartments .................3-16
Sidestand ......................................3-17
Ignition circuit cut-off system........3-18
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-1
Starting off.......................................5-2
Acceleration and deceleration.........5-3
Braking ............................................5-3
Tips for reducing fuel consumption ................................5-4
Engine break-in ...............................5-4
Parking ............................................5-5
Perio dic maintenance an d
a d justment ........................................6-1
Owner’s tool kit ...............................6-2
Periodic maintenance chart for the emission control system ........6-3 General maintenance and
lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plug ................. 6-9
Engine oil and oil strainer.............. 6-10
Final transmission oil .................... 6-12
Coolant ......................................... 6-13
Air filter and V-belt case air filter elements ............................ 6-17
Checking the throttle grip free play ..................................... 6-19
Valve clearance ............................. 6-20
Tires .............................................. 6-20
Cast wheels .................................. 6-22
Checking the front and rear brake lever free play .................. 6-23
Checking the front and rear
brake pads................................. 6-24
Checking the brake fluid level....... 6-25
Changing the brake fluid............... 6-26
Checking the V-belt ...................... 6-26
Checking and lubricating the cables ........................................ 6-27
Checking and lubricating the throttle grip and cable ............... 6-27
Lubricating the front and rear
brake levers ............................... 6-28
Checking and lubricating the centerstand and sidestand ........ 6-28
Checking the front fork ................. 6-29
Checking the steering ................... 6-29
Checking the wheel bearings ....... 6-30
Battery .......................................... 6-30
Replacing the fuses ...................... 6-32
Headlight....................................... 6-33
Replacing an auxiliary light bulb ... 6-34
Brake light ..................................... 6-35
Replacing the taillight bulb ........... 6-35
Replacing a front turn signal light bulb .................................... 6-37
Replacing a rear turn signal
light bulb .................................... 6-38
Troubleshooting ............................ 6-39
Troubleshooting charts ................. 6-40
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM

Safety information
1-5
1
Aftermarket Tires an
d Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to pro-
vide the best combination of handling,
braking, and comfort. Other tires, rims,
sizes, and combinations may not be
appropriate. Refer to page 6-20 for tire
specifications and more information on
replacing your tires.
Transportin g the Scooter
Be sure to observe following instruc-
tions before transporting the scooter in
another vehicle.  Remove all loose items from the
scooter.
 Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
 Secure the scooter with tie-downs
or suitable straps that are at-
tached to solid parts of the scoot-
er, such as the frame or upper
front fork triple clamp (and not, for
example, to rubber-mounted han-
dlebars or turn signals, or parts
that could break). Choose the lo-
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
 The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the
scooter will not bounce exces-
sively during transport.
EAU57600
Further safe-ri din g points
 Be sure to signal clearly when
making turns.
 Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when
stopping on a wet surface.
 Slow down as you approach a
corner or turn. Once you have
completed a turn, accelerate
slowly.
 Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
 Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers be-
come extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter up-
right, otherwise it could slide out
from under you.
 The brake pads or linings could
get wet when you wash the scoot-
er. After washing the scooter,
check the brakes before riding.
 Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap), and
a brightly colored jacket.
 Do not carry too much luggage on
the scooter. An overloaded scoot-
er is unstable. Use a strong cord
to secure any luggage to the carri-
er (if equipped). A loose load will
affect the stability of the scooter
and could divert your attention
from the road. (See page 1-3.)
UBV3E0E0.book Page 5 Monday, September 26, 2016 3:42 PM

Description
2-2
2
EAU63391
Right view
1 2,34
567
89
1. Tail/brake light (page 6-35)
2. Battery (page 6-30)
3. Fuse box (page 6-32)
4. Headlight (page 6-33)
5. Coolant reservoir (page 6-13)
6. Spark plug (page 6-9)
7. Coolant drain screw (page 6-14)
8. Engine oil filler cap (page 6-10)
9. Radiator cap (page 6-13)
UBV3E0E0.book Page 2 Monday, September 26, 2016 3:42 PM

Description
2-3
2
EAU63401
Controls and instruments
12376854
9
1. Rear brake lever (page 3-11)
2. Left handlebar switches (page 3-9)
3. Rear brake fluid reservoir (page 6-25)
4. Multi-function meter unit (page 3-4)
5. Front brake fluid reservoir (page 6-25)
6. Start switch (page 3-9)
7. Front brake lever (page 3-10)
8. Throttle grip (page 6-19)
9. Main switch/steering lock (page 3-1)
UBV3E0E0.book Page 3 Monday, September 26, 2016 3:42 PM

Instrument and control functions
3-3
3
EAU4939B
In dicator li ghts an d warnin g
li g hts
EAU11032Turn si gnal in dicator li ghts “ ”
an d“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU11081Hi gh beam in dicator li ght “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU67440Coolant temperature warnin g
li g ht “ ”
This warning light comes on if the en-
gine overheats. If this occurs, stop the
engine immediately and allow the en-
gine to cool. The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
NOTICE
ECA10022
Do not continue to operate the en-
g
ine if it is overheatin g.
TIP
If the engine overheats, see page 6-41
for further instructions.
EAU73171En gine trou ble warnin g li ght “ ”
This warning light comes on if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the vehicle.
EAUU1810ABS warnin g lig ht “ ”
In normal operation, the ABS warning
light comes on when the key is turned
to “ON”, and goes off after traveling at
a speed of 10 km/h (6 mi/h) or higher.
If the ABS warning light:
1. Right turn signal indicator light “ ”
2. High beam indicator light “ ”
3. Coolant temperature warning light “ ”
4. Anti-lock Brake System (ABS) warning light “ ”
5. Engine trouble warning light “ ”
6. Left turn signal indicator light “ ”
6
5
4
1
2
3
ABS
ABS
UBV3E0E0.book Page 3 Monday, September 26, 2016 3:42 PM

Instrument and control functions
3-4
3 
does not come on when the key is
turned to “ON”
 comes on or flashes while riding
 does not go off after traveling at a
speed of 10 km/h (6 mi/h) or high-
er
The ABS may not work correctly. If any
of the above occurs, have a Yamaha
dealer check the system as soon as
possible. (See page 3-11 for an expla-
nation of the ABS.)
WARNING
EWA16041
If the ABS warnin g li ght does not go
off after travelin g at a speed of 10
km/h (6 mi/h) or hi gher, or if the
warnin g li ght comes on or flashes
while ri din g, the brake system re-
verts to conventional brakin g. If ei-
ther of the a bove occurs, or if the
warnin g li ght does not come on at
all, use extra caution to avoi d possi-
b le wheel lock during emer gency
b rakin g. Have a Yamaha dealer
check the brake system an d electri-
cal circuits as soon as possi ble.
TIP
The ABS warning light may come on
while accelerating the engine with the
vehicle on its centerstand, but this
does not indicate a malfunction.
EAUN0983
Multi-function meter unit
WARNING
EWA12423
Be sure to stop the vehicle before
makin g any settin g chan ges to the
multi-function meter unit. Chang ing
settin gs while ri din g can d istract the
operator an d increase the risk of an
acci dent.
The multi-function meter unit is
equipped with the following:
 a speedometer
 a clock
 a fuel meter
 an instantaneous fuel consump-
tion meter
 a multi-function display
TIP
B e s u r e t o t u r n t h e k e y t o “ O N ” b e -
fore using the “SELECT” and “RE-
SET” buttons.
 For the UK: To switch the speed-
ometer between km/h and MPH,
press the “SELECT” button for
1. Fuel meter
2. Clock
3. Speedometer
4. Instantaneous fuel consumption meter
5. “RESET” button
6. Multi-function display
7. “SELECT” button
2314
675
UBV3E0E0.book Page 4 Monday, September 26, 2016 3:42 PM

Instrument and control functions
3-10
3
EAU12501Horn switch “ ”
Press this switch to sound the horn.
EAU12722Start switch “ ”
With the sidestand up, push this switch
while applying the front or rear brake to
crank the engine with the starter. See
page 5-1 for starting instructions prior
to starting the engine.
EAU12902
Front brake lever
The front brake lever is located on the
right side of the handlebar. To apply
the front brake, pull this lever toward
the throttle grip.
1. Front brake lever
1
UBV3E0E0.book Page 10 Monday, September 26, 2016 3:42 PM

Instrument and control functions
3-11
3
EAU12952
Rear brake lever
The rear brake lever is located on the
left side of the handlebar. To apply the
rear brake, pull this lever toward the
handlebar grip.
EAU66680
ABS
The Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
trol system, which acts on the front and
rear brakes independently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake levers. In this situa-
tion, continue to apply the brakes and
let the ABS work; do not “pump” the
brakes as this will reduce braking ef-
fectiveness.
WARNING
EWA16051
Always keep a sufficient distance
from the vehicle ahea d to match the
ri din g speed even with ABS.
 The ABS performs best with
lon g b rakin g d istances.
 On certain surfaces, such as
rou gh or g ravel roa ds, the b rak-
in g d istance may be lon ger with
the ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP
 The ABS performs a self-diagno-
sis test each time the vehicle first
starts off after the key is turned to
“ON” and the vehicle has traveled
at a speed of 10 km/h (6 mi/h) or
higher. During this test, a “click-
ing” noise can be heard from the
front of the vehicle, and if either
brake lever is even slightly ap-
plied, a vibration can be felt at the
lever, but these do not indicate a
malfunction.
1. Rear brake lever
1
UBV3E0E0.book Page 11 Monday, September 26, 2016 3:42 PM

Instrument and control functions
3-12
3 
This ABS has a test mode which
allows the owner to experience
the pulsation at the brake levers
when the ABS is operating. How-
ever, special tools are required, so
please consult your Yamaha deal-
er.
NOTICE
ECA20100
Be careful not to damag e the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of the
ABS will result.
EAU66690
Fuel tank cap
To remove the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be
released and the fuel tank cap can be
removed.
To install the fuel tank cap 1. Insert the fuel tank cap into the tank opening with the key inserted
in the lock and with the “ ” mark
facing forward.
2. Turn the key counterclockwise to the original position, remove it,
and then close the lock cover.
1. Front wheel sensor
2. Front wheel sensor rotor
1. Rear wheel sensor
2. Rear wheel sensor rotor
2
1
1
2
1. Fuel tank cap lock cover
2. Lock.
3. Unlock.
1. “ ” mark
1 2
3
1
UBV3E0E0.book Page 12 Monday, September 26, 2016 3:42 PM

Instrument and control functions
3-19
3
Turn the key on.
Put the sidestand up.
Push the start switch while applying
either of the brake levers. The engine
will start.
Put the sidestand down.
If the engine stalls:
The sidestand switch is OK.
WARNING
The vehicle must be placed on the
centerstand during this inspection.
If a malfunction is noted, have a Yamaha dealer check the system
before riding.
UBV3E0E0.book Page 19 Monday, September 26, 2016 3:42 PM