coolant level YAMAHA NMAX 2015 Owners Manual

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Main switch/steering lock............... 3-1
Keyhole shutter .............................. 3-2
Indicator lights and warning lights............................................ 3-2
Multi-function meter unit ................ 3-4
Handlebar switches ...................... 3-10
Front brake lever .......................... 3-10
Rear brake lever ........................... 3-11
ABS .............................................. 3-11
Fuel tank cap ................................ 3-12
Fuel ............................................... 3-13
Fuel tank overflow hose ............... 3-14
Catalytic converter ....................... 3-14
Seat .............................................. 3-15
Storage compartments................. 3-16
Sidestand ..................................... 3-17
Ignition circuit cut-off system ....... 3-17 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for
the emission control system ........ 6-2
General maintenance and
lubrication chart ........................... 6-3
Removing and installing panels ...... 6-7
Checking the spark plug ................. 6-8
Engine oil and oil strainer .............. 6-10
Final transmission oil..................... 6-12
Coolant.......................................... 6-13
Air filter and V-belt case air filter elements .................................... 6-16
Checking the throttle grip
free play ..................................... 6-18
Valve clearance ............................. 6-19 Tires .............................................. 6-19
Cast wheels .................................. 6-21
Checking the front and rear
brake lever free play .................. 6-21
Checking the front and rear
brake pads ................................ 6-22
Checking the brake fluid level ...... 6-22
Changing the brake fluid .............. 6-24
Checking the V-belt ...................... 6-24
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the throttle grip and cable ............... 6-25
Lubricating the front and rear
brake levers ............................... 6-25
Checking and lubricating the centerstand and sidestand........ 6-26
Checking the front fork ................. 6-26
Checking the steering................... 6-27
Checking the wheel bearings ....... 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-29
Headlight ...................................... 6-30
Replacing an auxiliary light bulb ........................................... 6-31
Brake light..................................... 6-32
Replacing the taillight bulb ........... 6-32
Replacing a front turn signal light bulb.................................... 6-34
Replacing a rear turn signal light bulb.................................... 6-35U2DSE0E0.book Page 1 Thursday, March 19, 2015 10:34 AM

For your safety – pre-operation checks
4-1
4
EAU15599
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 3-13, 3-14
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-10
Final transmission oil • Check vehicle for oil leakage. 6-12
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 6-13
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-21, 6-22, 6-22
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Periodic maintenance an d a djustment
6-5
6
EAUN0990
TIP Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter element needs to be serviced more fre-
quently when riding in unusually wet or dusty areas.21 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change coolant. Every 3 years
22 Final transmission
oil • Check vehicle for oil leakage.
√√ √
• Change. √√√
23 *V-belt • Replace. When the V-belt replacement indicator flashes [every 18000 km (10500 mi)]
24 *Front an
d rear
b rake switches • Check operation.
√√√√√√
25 Movin
g parts an d
ca bles • Lubricate.
√√√√√
26 *Throttle g rip • Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
27 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
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Periodic maintenance an d a djustment
6-13
6
6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of the recommended final transmis-
sion oil. WARNING! Make sure
that no forei gn material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill- er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUN1090
To check the coolant level1. Place the vehicle on the center- stand.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
 Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level through
the check window.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below theminimum level mark, remove the
right floorboard mat by pulling it
up.
Tightenin g torque:
Final transmission oil drain bolt: 20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommen ded final transmission
oil: See page 8-1.
Oil quantity: 0.15 L (0.16 US qt, 0.13 Imp.qt)
1. Coolant level check window
2. Maximum level mark
3. Minimum level mark
1. Floorboard mat
1
23
1
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Periodic maintenance an d a djustment
6-14
6 4. Remove the coolant reservoir cov-
er.
5. Remove the coolant reservoir cap, add coolant to the maximum level
mark, and then install the reservoir
cap. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the ra diator
cap when the en gine is hot.
[EWA15162]
NOTICE: If coolant is not
availa ble, use distille d water or
soft tap water instea d. Do not
use har d water or salt water
since it is harmful to the en gine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possi ble, other-
wise the coolin g system will not b
e protecte d a gainst frost an d
corrosion. If water has been
a dde d to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possi ble, otherwise the
effectiveness of the coolant will
b e re duce d.
[ECA10473]
6. Install the coolant reservoir cover.
7. Place the right floorboard mat in
the original position and push it
downward to secure it.
EAU67280
To chan ge the coolant
1. Place the vehicle on a level sur- face and let the engine cool if nec-
essary.
2. Remove panels A and B. (See page 6-7.)
3. Remove the radiator cover by re- moving the bolts.
4. Place a container under the en- gine to collect the used coolant.
5. Remove the radiator cap. WARNING! Never attempt to re-
move the ra diator cap when the
en gine is hot.
[EWA10382]
1. Coolant reservoir cover
1
1. Coolant reservoir capCoolant reservoir capacity (up to
the maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
1
1. Radiator cover
2. Bolt
1
2
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Periodic maintenance an d a djustment
6-15
6
6. Remove the coolant drain screw
and its O-ring to drain the cooling
system.
7. Remove the coolant drain bolt and its gasket to drain the cooling sys-
tem. 8. Remove the coolant reservoir by
removing the bolt. 9. Remove the coolant reservoir cap,
and then turn the coolant reservoir
upside down to empty it.
10. After the coolant is completely drained, thoroughly flush the cool-
ing system with clean tap water.
11. Install the coolant reservoir by in- stalling the bolt.
12. Install the coolant drain bolt and its new gasket, and then tighten
the bolt to the specified torque.
13. Install the coolant drain screw and its new O-ring.
14. Pour the recommended coolant into the reservoir to the maximum
level mark, and then install the
coolant reservoir cap.
15. Pour the recommended coolant into the radiator until it is full.
1. Radiator cap
1. Coolant drain screw
2. O-ring
1
12
1. Coolant drain bolt
2. Gasket
1. Coolant reservoir cap
2. Coolant reservoir
3. Bolt
12
1
2
3
Tightenin g torque:
Coolant drain bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
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Periodic maintenance an d a djustment
6-16
6 16. Install the radiator cap, start the
engine, let it idle for several min-
utes, and then turn it off.
17. Remove the radiator cap to check the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radi-
ator, and then install the radiator
cap.
18. Start the engine, and then check the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
19. Install the radiator cover by install- ing the bolts.
20. Install the panels.
EAU67171
Air filter an d V- belt case air fil-
ter elementsThe air filter element should be re-
placed and the V-belt case air filter el-
ement should be cleaned at the
intervals specified in the periodic main-
tenance and lubrication chart. Service
the air filter elements more frequently if
you are riding in unusually wet or dusty
areas. The air filter check hose and V-
belt case air filter check hose must be
frequently checked and cleaned if nec-
essary.
Replacin g the air filter element
1. Place the vehicle on the center- stand.
2. Remove the air filter case cover by removing the screws. 3. Pull the air filter element out.
4. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seate d in the air filter
case. The en gine shoul d never
Antifreeze/water mixture ratio:
1:1
Recommen ded antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibi-
tors for aluminum engines
Coolant quantity:
Radiator (including all routes):0.46 L (0.49 US qt, 0.40 Imp.qt)
Coolant reservoir (up to the maxi-
mum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Air filter case cover
2. Screw
1. Air filter element
2
2
11
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Periodic maintenance an d a djustment
6-38
6 En
gine overheatin g
WARNING
EWAT1041
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
 Place a thick ra g, like a towel, over the ra diator cap, an d then slowly rotate the cap counterclockwise to the
d etent to allow any resi dual pressure to escape. When the hissin g soun d has stoppe d, press d own on the cap
while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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Specifications
8-1
8
Dimensions:Overall length:1955 mm (77.0 in)
Overall width:
740 mm (29.1 in)
Overall height: 1115 mm (43.9 in)
Seat height: 765 mm (30.1 in)
Wheelbase:
1350 mm (53.1 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius: 2000 mm (78.7 in)Wei ght:Curb weight:
127 kg (280 lb)Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement: Single cylinder
Displacement: 125 cm3
Bore × stroke:
52.0 × 58.7 mm (2.05 × 2.31 in)
Compression ratio: 11.2 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-40 or 20W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA or MB
Engine oil quantity: Periodic oil change:
0.90 L (0.95 US qt, 0.79 Imp.qt)Final transmission oil:Type:YAMALUBE 10W-40 or SAE 10W-30 type SE motor oil
Quantity: 0.15 L (0.16 US qt, 0.13 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 0.46 L (0.49 US qt, 0.40 Imp.qt)
Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 6.6 L (1.74 US gal, 1.45 Imp.gal)Fuel injection:Throttle body:
ID mark:2DS1 00Spark plu g(s):Manufacturer/model:
NGK/CPR8EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Dry, centrifugal automaticTransmission:Primary reduction ratio:
1.000
Final drive: Gear
Secondary reduction ratio: 10.208 (56/16 x 35/12)
Transmission type:
V-belt automaticChassis:Frame type:Underbone
010305070 90110
130 ˚F
-20 -10 0 10 20 3040
50 ˚C
SAE 10W-40
SAE 20W-40
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10-1
10
IndexAABS ....................................................... 3-11
ABS warning light ................................... 3-3
Acceleration and deceleration ................ 5-2
Air filter and V-belt case air filter
elements ............................................. 6-16
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-28
Brake fluid, changing ............................ 6-24
Brake fluid level, checking .................... 6-22
Brake lever, front .................................. 3-10
Brake lever, rear.................................... 3-11
Brake levers, lubricating ....................... 6-25
Brake light ............................................. 6-32
Braking.................................................... 5-2CCables, checking and lubricating ......... 6-24
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Centerstand and sidestand, checking and lubricating .................... 6-26
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-3DDimmer switch ...................................... 3-10EEngine break-in....................................... 5-3
Engine oil and oil strainer...................... 6-10
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-3FFinal transmission oil ............................ 6-12 Front and rear brake lever free play,
checking............................................. 6-21
Front and rear brake pads, checking ... 6-22
Front fork, checking ............................. 6-26
Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap ........................................ 3-12
Fuel tank overflow hose ....................... 3-14
Fuses, replacing ................................... 6-29
HHandlebar switches .............................. 3-10
Headlight .............................................. 6-30
High beam indicator light ....................... 3-3
Horn switch .......................................... 3-10IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-17
Indicator lights and warning lights ......... 3-2KKeyhole shutter ...................................... 3-2MMain switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-3
Maintenance, emission control system.................................................. 6-2
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4PPanels, removing and installing .............. 6-7
Parking ................................................... 5-4
Part locations ......................................... 2-1SSafe-riding points ................................... 1-5 Safety information ...................................1-1
Seat .......................................................3-15
Sidestand ..............................................3-17
Spark plug, checking ..............................6-8
Specifications .........................................8-1
Starting off ..............................................5-2
Starting the engine ..................................5-1
Start switch ...........................................3-10
Steering, checking ................................6-27
Storage ...................................................7-4
Storage compartments .........................3-16
TTaillight bulb, replacing .........................6-32
Throttle grip and cable,
checking and lubricating ....................6-25
Throttle grip free play, checking ...........6-18
Tires ......................................................6-19
Tool kit ....................................................6-1
Troubleshooting ....................................6-36
Troubleshooting charts .........................6-37
Turn signal indicator lights ......................3-2
Turn signal light bulb (front),
replacing .............................................6-34
Turn signal light bulb (rear), replacing .............................................6-35
Turn signal switch .................................3-10VValve clearance .....................................6-19
V-belt, checking ....................................6-24
Vehicle identification number ..................9-1WWheel bearings, checking .....................6-27
Wheels ..................................................6-21
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