transmission YAMAHA NMAX 2015 Owners Manual

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Main switch/steering lock............... 3-1
Keyhole shutter .............................. 3-2
Indicator lights and warning lights............................................ 3-2
Multi-function meter unit ................ 3-4
Handlebar switches ...................... 3-10
Front brake lever .......................... 3-10
Rear brake lever ........................... 3-11
ABS .............................................. 3-11
Fuel tank cap ................................ 3-12
Fuel ............................................... 3-13
Fuel tank overflow hose ............... 3-14
Catalytic converter ....................... 3-14
Seat .............................................. 3-15
Storage compartments................. 3-16
Sidestand ..................................... 3-17
Ignition circuit cut-off system ....... 3-17 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for
the emission control system ........ 6-2
General maintenance and
lubrication chart ........................... 6-3
Removing and installing panels ...... 6-7
Checking the spark plug ................. 6-8
Engine oil and oil strainer .............. 6-10
Final transmission oil..................... 6-12
Coolant.......................................... 6-13
Air filter and V-belt case air filter elements .................................... 6-16
Checking the throttle grip
free play ..................................... 6-18
Valve clearance ............................. 6-19 Tires .............................................. 6-19
Cast wheels .................................. 6-21
Checking the front and rear
brake lever free play .................. 6-21
Checking the front and rear
brake pads ................................ 6-22
Checking the brake fluid level ...... 6-22
Changing the brake fluid .............. 6-24
Checking the V-belt ...................... 6-24
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the throttle grip and cable ............... 6-25
Lubricating the front and rear
brake levers ............................... 6-25
Checking and lubricating the centerstand and sidestand........ 6-26
Checking the front fork ................. 6-26
Checking the steering................... 6-27
Checking the wheel bearings ....... 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-29
Headlight ...................................... 6-30
Replacing an auxiliary light bulb ........................................... 6-31
Brake light..................................... 6-32
Replacing the taillight bulb ........... 6-32
Replacing a front turn signal light bulb.................................... 6-34
Replacing a rear turn signal light bulb.................................... 6-35U2DSE0E0.book Page 1 Thursday, March 19, 2015 10:34 AM

Description
2-1
2
EAU10411
Left view
6
7
8,9
10
11
123 4 5
1. Front storage compartment (page 3-16)
2. Fuel tank cap (page 3-12)
3. Owner’s tool kit (page 6-1)
4. Rear storage compartment (page 3-16)
5. Air filter element (page 6-16)
6. Final transmission oil filler cap (page 6-12)
7. Final transmission oil drain bolt (page 6-12)
8. Engine oil drain bolt A (page 6-10)
9. Engine oil drain bolt B (page 6-10)
10.Coolant drain bolt (page 6-14)
11.V-belt case air filter element (page 6-16)U2DSE0E0.book Page 1 Thursday, March 19, 2015 10:34 AM

For your safety – pre-operation checks
4-1
4
EAU15599
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 3-13, 3-14
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-10
Final transmission oil • Check vehicle for oil leakage. 6-12
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 6-13
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-21, 6-22, 6-22
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Operation and important ri din g points
5-3
5
EAU16821
Tips for re ducin g fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
 Avoid high engine speeds during
acceleration.
 Avoid high engine speeds with no
load on the engine.
 Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAUM2012
0–1000 km (0–600 mi)
Avoid prolonged operation above 1/3
throttle. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the en gine oil an d final transmission
oil.
[ECA11662]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 1/2
throttle. 1600 km (1000 mi) an
d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10271
If any en gine trou ble shoul d occur
d urin g the en gine break-in perio d,
imme diately have a Yamaha dealer
check the vehicle.
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Periodic maintenance an d a djustment
6-5
6
EAUN0990
TIP Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter element needs to be serviced more fre-
quently when riding in unusually wet or dusty areas.21 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change coolant. Every 3 years
22 Final transmission
oil • Check vehicle for oil leakage.
√√ √
• Change. √√√
23 *V-belt • Replace. When the V-belt replacement indicator flashes [every 18000 km (10500 mi)]
24 *Front an
d rear
b rake switches • Check operation.
√√√√√√
25 Movin
g parts an d
ca bles • Lubricate.
√√√√√
26 *Throttle g rip • Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
27 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
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Periodic maintenance an d a djustment
6-12
6 mix any chemical additives. Do
not use oils with a d
iesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
8. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
9. Turn the engine off, and then check the oil level and correct it if
necessary.
10. Reset the oil change tripmeter and oil change indicator “OIL”. (See
page 3-6 for reset procedures.)
EAU20067
Final transmission oilThe final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart. 1. Start the engine, warm up the final transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center- stand.
3. Place an oil pan under the final transmission case to collect the
used oil.
4. Remove the final transmission oil filler cap and its O-ring from the fi-
nal transmission case. 5. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.
1. Final transmission oil filler cap
2. O-ring
1. Final transmission oil drain bolt
2. Gasket
1
21
2
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Periodic maintenance an d a djustment
6-13
6
6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of the recommended final transmis-
sion oil. WARNING! Make sure
that no forei gn material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill- er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUN1090
To check the coolant level1. Place the vehicle on the center- stand.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
 Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level through
the check window.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below theminimum level mark, remove the
right floorboard mat by pulling it
up.
Tightenin g torque:
Final transmission oil drain bolt: 20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommen ded final transmission
oil: See page 8-1.
Oil quantity: 0.15 L (0.16 US qt, 0.13 Imp.qt)
1. Coolant level check window
2. Maximum level mark
3. Minimum level mark
1. Floorboard mat
1
23
1
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Specifications
8-1
8
Dimensions:Overall length:1955 mm (77.0 in)
Overall width:
740 mm (29.1 in)
Overall height: 1115 mm (43.9 in)
Seat height: 765 mm (30.1 in)
Wheelbase:
1350 mm (53.1 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius: 2000 mm (78.7 in)Wei ght:Curb weight:
127 kg (280 lb)Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement: Single cylinder
Displacement: 125 cm3
Bore × stroke:
52.0 × 58.7 mm (2.05 × 2.31 in)
Compression ratio: 11.2 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-40 or 20W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA or MB
Engine oil quantity: Periodic oil change:
0.90 L (0.95 US qt, 0.79 Imp.qt)Final transmission oil:Type:YAMALUBE 10W-40 or SAE 10W-30 type SE motor oil
Quantity: 0.15 L (0.16 US qt, 0.13 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 0.46 L (0.49 US qt, 0.40 Imp.qt)
Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 6.6 L (1.74 US gal, 1.45 Imp.gal)Fuel injection:Throttle body:
ID mark:2DS1 00Spark plu g(s):Manufacturer/model:
NGK/CPR8EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Dry, centrifugal automaticTransmission:Primary reduction ratio:
1.000
Final drive: Gear
Secondary reduction ratio: 10.208 (56/16 x 35/12)
Transmission type:
V-belt automaticChassis:Frame type:Underbone
010305070 90110
130 ˚F
-20 -10 0 10 20 3040
50 ˚C
SAE 10W-40
SAE 20W-40
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10-1
10
IndexAABS ....................................................... 3-11
ABS warning light ................................... 3-3
Acceleration and deceleration ................ 5-2
Air filter and V-belt case air filter
elements ............................................. 6-16
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-28
Brake fluid, changing ............................ 6-24
Brake fluid level, checking .................... 6-22
Brake lever, front .................................. 3-10
Brake lever, rear.................................... 3-11
Brake levers, lubricating ....................... 6-25
Brake light ............................................. 6-32
Braking.................................................... 5-2CCables, checking and lubricating ......... 6-24
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Centerstand and sidestand, checking and lubricating .................... 6-26
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-3DDimmer switch ...................................... 3-10EEngine break-in....................................... 5-3
Engine oil and oil strainer...................... 6-10
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-3FFinal transmission oil ............................ 6-12 Front and rear brake lever free play,
checking............................................. 6-21
Front and rear brake pads, checking ... 6-22
Front fork, checking ............................. 6-26
Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap ........................................ 3-12
Fuel tank overflow hose ....................... 3-14
Fuses, replacing ................................... 6-29
HHandlebar switches .............................. 3-10
Headlight .............................................. 6-30
High beam indicator light ....................... 3-3
Horn switch .......................................... 3-10IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-17
Indicator lights and warning lights ......... 3-2KKeyhole shutter ...................................... 3-2MMain switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-3
Maintenance, emission control system.................................................. 6-2
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4PPanels, removing and installing .............. 6-7
Parking ................................................... 5-4
Part locations ......................................... 2-1SSafe-riding points ................................... 1-5 Safety information ...................................1-1
Seat .......................................................3-15
Sidestand ..............................................3-17
Spark plug, checking ..............................6-8
Specifications .........................................8-1
Starting off ..............................................5-2
Starting the engine ..................................5-1
Start switch ...........................................3-10
Steering, checking ................................6-27
Storage ...................................................7-4
Storage compartments .........................3-16
TTaillight bulb, replacing .........................6-32
Throttle grip and cable,
checking and lubricating ....................6-25
Throttle grip free play, checking ...........6-18
Tires ......................................................6-19
Tool kit ....................................................6-1
Troubleshooting ....................................6-36
Troubleshooting charts .........................6-37
Turn signal indicator lights ......................3-2
Turn signal light bulb (front),
replacing .............................................6-34
Turn signal light bulb (rear), replacing .............................................6-35
Turn signal switch .................................3-10VValve clearance .....................................6-19
V-belt, checking ....................................6-24
Vehicle identification number ..................9-1WWheel bearings, checking .....................6-27
Wheels ..................................................6-21
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