steering YAMAHA PW50 2007 Owners Manual

TABLE OF CONTENTS
SAFETY INFORMATION
...................1-1
Safe riding ........................................1-1
Location of important labels .............1-4
DESCRIPTION
...................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments..................2-3
INSTRUMENT AND CONTROL
FUNCTIONS
........................................3-1
Handlebar switch .............................3-1
Speed limiter and power reduction
plate .............................................3-1
Front brake lever .............................3-2
Rear brake lever ..............................3-3
Fuel tank cap ...................................3-3
Fuel ..................................................3-3
Fuel tank breather hose ...................3-5
2-stroke engine oil ...........................3-5
Fuel cock .........................................3-5
Starter (choke) lever “
1
” .................3-6
Kickstarter ........................................3-6
Seat .................................................3-7
PRE-OPERATION CHECKS
...............4-1
Pre-operation check list ...................4-2
OPERATION AND IMPORTANT
RIDING POINTS
.................................. 5-1
Starting and warming up a cold
engine .......................................... 5-1
Starting a warm engine ................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration ......... 5-2
Braking ............................................ 5-2
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR
.................................. 6-1
Owner’s tool kit ................................ 6-1
Periodic maintenance chart for the
emission control system .............. 6-2
General maintenance and lubrication
chart ............................................. 6-3
Checking the spark plug .................. 6-5
Removing the power reduction
plate ............................................. 6-6
Transmission oil .............................. 6-7
Middle and final gear cases ............ 6-8
Cleaning the air filter element ......... 6-8
Cleaning the spark arrester ............. 6-9
Adjusting the carburetor ................ 6-10
Adjusting the engine idling
speed ......................................... 6-10
Checking the throttle cable free
play ............................................ 6-11
Tires .............................................. 6-11Panel wheels ................................. 6-13
Accessories and replacement
parts ........................................... 6-13
Adjusting the front and rear brake
lever free play ............................ 6-14
Checking the front and rear brake
shoes ......................................... 6-15
Checking and lubricating the
cables ........................................ 6-15
Checking and lubricating the throttle
grip and cable ............................ 6-16
Adjusting the Autolube pump ........ 6-16
Lubricating the front and rear brake
levers ......................................... 6-16
Checking and lubricating the
centerstand ................................ 6-17
Checking the front fork .................. 6-17
Checking the steering ................... 6-18
Checking the wheel bearings ........ 6-18
Front wheel ................................... 6-19
Rear wheel .................................... 6-20
Troubleshooting ............................ 6-23
Troubleshooting chart ................... 6-24
MOTORCYCLE CARE AND
STORAGE
........................................... 7-1
Care ................................................ 7-1
Storage ........................................... 7-3
SPECIFICATIONS
............................. 8-1

SAFETY INFORMATION
1-2
1
can adversely affect stability and han-
dling if the weight distribution of the mo-
torcycle is changed. To avoid the
possibility of an accident, use extreme
caution when adding accessories to
your motorcycle. Use extra care when
riding a motorcycle that has added ac-
cessories. Here are some general
guidelines to follow if adding accesso-
ries to your motorcycle:
Loading

The weight of the operator must
not exceed 25 kg (55 lb).

Accessory weight should be kept
as low and close to the motorcycle
as possible. Make sure to distrib-
ute the weight as evenly as possi-
ble on both sides of the motorcycle
to minimize imbalance or instabili-
ty.

Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories are securely attached to
the motorcycle before riding.
Check accessory mounts fre-
quently.

Never attach any large or heavyitems to the handlebar, front fork,
or front fender.
Accessories
Genuine Yamaha accessories have
been specifically designed for use on
this motorcycle. Since Yamaha cannot
test all other accessories that may be
available, you must personally be re-
sponsible for the proper selection, in-
stallation and use of non-Yamaha
accessories. Use extreme caution
when selecting and installing any ac-
cessories.
Keep these guidelines in mind for
mounting accessories in addition to
those provided under “Loading”.


Never install accessories or that
would impair the performance of
your motorcycle. Carefully inspect
the accessory before using it to
make sure that it does not in any
way reduce ground clearance or
cornering clearance, limit suspen-
sion travel, steering travel or con-
trol operation.

Accessories fitted to the handle-
bar or the front fork area cancreate instability due to improper
weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.

Bulky or large accessories may
seriously affect the stability of
the motorcycle due to aerody-
namic effects. Wind may at-
tempt to lift the motorcycle, or
the motorcycle may become un-
stable in cross winds.

Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.

Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
motorcycle’s electrical system an
electric failure could result, which
could cause a dangerous loss of

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
2
3
4
5
67
8
9

EAU41752
General maintenance and lubrication chart
NO. ITEM CHECK OR MAINTENANCE JOBINITIALTHEREAFTER
EVERY
1
month3
months6
months6
months12
months
1*Front brake
Check operation.Adjust brake lever free play.Replace brake shoes. Whenever worn to the limit
2*Rear brakeCheck operation.Adjust brake lever free play.Replace brake shoes. Whenever worn to the limit
3*WheelsCheck runout and for damage.Replace if necessary.
4*TiresCheck tread depth and for damage.Replace if necessary.Check air pressure.Correct if necessary.
5*Wheel bearingsCheck bearings for smooth operation.Replace if necessary.
6*Steering bearingsCheck bearing assemblies for looseness.Moderately repack with lithium-soap-based
grease every 2 years.
7*Middle and final gear
casesCheck for grease leakage.Check gears for damage and wear.Lubricate gears with lithium-soap-based grease.Every 2 years
8*Chassis fastenersCheck all chassis fitting and fasteners.Correct if necessary.
9*Autolube pumpCheck operation.Correct if necessary.Bleed.

PERIODIC MAINTENANCE AND MINOR REPAIR
6-18
1
2
3
4
5
6
7
8
9

EAU23280
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
WARNING

EWA10750
Securely support the vehicle so that
there is no danger of it falling over.
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23290
Checking the wheel bearings
The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.

9-1
1
2
3
4
5
6
7
8
9

CONSUMER INFORMATION
EAU40790
Identification numbers
Record the vehicle identification num-
ber and model label information in the
spaces provided below for assistance
when ordering spare parts from a
Yamaha dealer or for reference in case
the vehicle is stolen.
VEHICLE IDENTIFICATION
NUMBER:
MODEL LABEL INFORMATION:
EAU26400
Vehicle identification number
The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.
NOTE:

The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.
EAU26480
Model label
The model label is affixed to the frame
under the seat. (See page 3-7.) Record
the information on this label in the
space provided. This information will be
needed when ordering spare parts from
a Yamaha dealer.
1. Vehicle identification number
1

1. Model label
1

INDEX
A
Acceleration and deceleration ...................5-2
Accessories and replacement parts ........6-13
Air filter element, cleaning .........................6-8
Autolube pump, adjusting ........................6-16
B
Brake lever, front .......................................3-2
Brake lever, rear ........................................3-3
Brake levers, lubricating ..........................6-16
Brake shoes, checking ............................6-15
Braking ......................................................5-2
C
Cables, checking and lubricating .............6-15
Carburetor, adjusting ...............................6-10
Care ...........................................................7-1
Centerstand, checking and lubricating ....6-17
E
Engine break-in .........................................5-3
Engine idling speed .................................6-10
Engine oil ...................................................3-5
Engine, starting a warm .............................5-1
Engine stop switch.....................................3-1
F
Front and rear brake lever free play,
adjusting ................................................6-14
Front fork, checking .................................6-17
Fuel ............................................................3-3
Fuel cock ...................................................3-5
Fuel tank breather hose.............................3-5
Fuel tank cap .............................................3-3
H
Handlebar switch .......................................3-1
I
Identification numbers ...............................9-1
K
Kickstarter ................................................. 3-6
L
Labels, location of ..................................... 1-4
M
Maintenance and lubrication, periodic ....... 6-3
Maintenance, emission control system ..... 6-2
Middle and final gear cases....................... 6-8
Model label ................................................ 9-1
P
Parking ...................................................... 5-4
Part locations............................................. 2-1
Power reduction plate, removing ............... 6-6
Pre-operation check list ............................. 4-2
S
Safety information ..................................... 1-1
Seat ........................................................... 3-7
Spark arrester, cleaning ............................ 6-9
Spark plug, checking ................................. 6-5
Specifications ............................................ 8-1
Speed limiter and power reduction plate ... 3-1
Starter (choke) lever .................................. 3-6
Starting and warming up a cold engine ..... 5-1
Starting off ................................................. 5-2
Steering, checking ................................... 6-18
Storage ...................................................... 7-3
T
Throttle cable free play, checking............ 6-11
Throttle grip and cable, checking and
lubricating .............................................. 6-16
Tires ........................................................ 6-11
Tool kit ....................................................... 6-1
Transmission oil ........................................ 6-7
Troubleshooting....................................... 6-23Troubleshooting chart ............................. 6-24
V
Vehicle identification number .................... 9-1
W
Wheel bearings, checking ....................... 6-18
Wheel (front) ........................................... 6-19
Wheel (rear) ............................................ 6-20
Wheels .................................................... 6-13