wheel YAMAHA RHINO 660 2005 Owners Manual

Brake pedal and accelerator pedal
lubrication ....................................... 8-101
Rear knuckle upper and lower pivot
lubrication ....................................... 8-101
Steering shaft lubrication .................. 8-103
Wheel removal ................................. 8-103
Wheel installation ............................. 8-105
Battery .............................................. 8-107
Battery maintenance ........................ 8-111
Fuse replacement............................. 8-113
Replacing a headlight bulb ............... 8-119
Headlight beam adjustment.............. 8-123
Tail/brake light bulb replacement ..... 8-125
Troubleshooting................................ 8-131
Troubleshooting charts ..................... 8-133
CLEANING AND STORAGE ................... 9-1
A. Cleaning ........................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS ................................ 10-1
910U5UG61.book Page 3 Monday, September 6, 2004 9:00 AM

2-5

Always keep both hands, arms, feet, and legs
inside the vehicle at all times during operation.
Keep your feet on the floorboard. Never hold
onto the enclosure except when using the
handgrip inside the enclosure. Otherwise, your
hand could be injured if it is caught between the
enclosure and an obstacle outside the vehicle.


Always keep both hands on the steering wheel
when driving.


Never wrap your thumbs and fingers around
the steering wheel. This is particularly impor-
tant when driving in rough terrain. The front
wheels will move right and left as they respond
to the terrain, and this movement will be felt in
the steering wheel. A sudden jolt could wrench
the steering wheel around, and your thumbs or
fingers could be injured if they are in the way of
the steering wheel spokes.


Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to
changing terrain conditions when driving the
vehicle.
U5UG61.book Page 5 Monday, September 6, 2004 9:00 AM

3-2
3
23. Light switch
24. Steering wheel
25. Starter (choke)
26. Main switch
27. On-Command four-wheel drive and differential gear lock switches
28. Multi-function meter unit
29. Auxiliary DC jack
30. Horn switch
31. Drive select lever
32. Parking brake lever
33. Accelerator pedal
34. Brake pedalNOTE:_ The vehicle you have purchased may differ slightly
from those shown in the figures of this manual. _ U5UG61.book Page 2 Monday, September 6, 2004 9:00 AM

4-5
1. Differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”3. High-range indicator light “H”
4. Neutral indicator light “N”5. Reverse indicator light “R”
6. Parking brake indicator light “P”
7. Four-wheel-drive indicator “”/“”
8. Coolant temperature warning light “”
1. Témoin de blocage du différentiel “DIFF. LOCK”
2. Témoin de la gamme basse “L”3. Témoin de la gamme haute “H”
4. Témoin de point mort “N”5. Témoin de la marche arrière “R”
6. Témoin du frein de stationnement “P”
7. Indicateur quatre roues motrices “”/“”
8. Témoin d’alerte de la température du liquide de refroidissement “”
1. Luz indicadora del bloqueo del diferencial “DIFF. LOCK”
2. Luz indicadora de marcha corta “L”
3. Luz indicadora de marcha larga “H”
4. Luz indicadora de punto muerto “N”
5. Luz indicadora de marcha atrás “R”
6. Luz indicadora del freno de estacionamiento “P”
7. Luz indicadora de tracción integral “”/“”
8. Luz de aviso de la temperatura del líquido refrigerante “”
DIFF.
LOCKDIFF.
LOCK
DIFF.
LOCK
EVU00150
Indicator and warning lights
EVU01130
Differential gear lock indicator light “DIFF.
LOCK”
This indicator light and the differential gear lock in-
dicator in the display come on when the differential
gear lock switch is set to the “4WD-LOCK” posi-
tion.NOTE:_ When the switch is set to “LOCK”, the differential
gear lock indicator light will flash until the differen-
tial gear is locked. _
EVU01140
Low-range indicator light “L”
This indicator light comes on when the drive select
lever is in the “L” position.
EVU01150
High-range indicator light “H”
This indicator light comes on when the drive select
lever is in the “H” position.
U5UG61.book Page 5 Monday, September 6, 2004 9:00 AM

4-7
1. Differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”3. High-range indicator light “H”
4. Neutral indicator light “N”5. Reverse indicator light “R”
6. Parking brake indicator light “P”
7. Four-wheel-drive indicator “”/“”
8. Coolant temperature warning light “”
1. Témoin de blocage du différentiel “DIFF. LOCK”
2. Témoin de la gamme basse “L”3. Témoin de la gamme haute “H”
4. Témoin de point mort “N”5. Témoin de la marche arrière “R”
6. Témoin du frein de stationnement “P”
7. Indicateur quatre roues motrices “”/“”
8. Témoin d’alerte de la température du liquide de refroidissement “”
1. Luz indicadora del bloqueo del diferencial “DIFF. LOCK”
2. Luz indicadora de marcha corta “L”
3. Luz indicadora de marcha larga “H”
4. Luz indicadora de punto muerto “N”
5. Luz indicadora de marcha atrás “R”
6. Luz indicadora del freno de estacionamiento “P”
7. Luz indicadora de tracción integral “”/“”
8. Luz de aviso de la temperatura del líquido refrigerante “”
DIFF.
LOCKDIFF.
LOCK
DIFF.
LOCK
EVU00170
Neutral indicator light “N”
This indicator light comes on when the drive select
lever is in the “N” position.
EVU00160
Reverse indicator light “R”
This indicator light comes on when the drive select
lever is in the “R” reverse position. NOTE:_ If the indicator light flashes while riding, have a
Yamaha dealer check the speed sensor circuit._
EVU00210
Parking brake indicator light “P”
This indicator light comes on when the parking
brake is applied.
U5UG61.book Page 7 Monday, September 6, 2004 9:00 AM

4-9
1. Differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”3. High-range indicator light “H”
4. Neutral indicator light “N”5. Reverse indicator light “R”
6. Parking brake indicator light “P”
7. Four-wheel-drive indicator “”/“”
8. Coolant temperature warning light “”
1. Témoin de blocage du différentiel “DIFF. LOCK”
2. Témoin de la gamme basse “L”3. Témoin de la gamme haute “H”
4. Témoin de point mort “N”5. Témoin de la marche arrière “R”
6. Témoin du frein de stationnement “P”
7. Indicateur quatre roues motrices “”/“”
8. Témoin d’alerte de la température du liquide de refroidissement “”
1. Luz indicadora del bloqueo del diferencial “DIFF. LOCK”
2. Luz indicadora de marcha corta “L”
3. Luz indicadora de marcha larga “H”
4. Luz indicadora de punto muerto “N”
5. Luz indicadora de marcha atrás “R”
6. Luz indicadora del freno de estacionamiento “P”
7. Luz indicadora de tracción integral “”/“”
8. Luz de aviso de la temperatura del líquido refrigerante “”
DIFF.
LOCKDIFF.
LOCK
DIFF.
LOCK
EVU01160
Four-wheel-drive indicator “”/“”
This indicator comes on when the “2WD”/“4WD”
switch is set to the “4WD” position. The differential
gear lock indicator “DIFF.LOCK” in the four-wheel-
drive indicator also comes on when the “LOCK”-
“4WD” switch is set to the “4WD-LOCK” position.NOTE:_ Due to the synchronizing mechanism in the differ-
ential gear case, the four-wheel drive indicator
may not come on until the vehicle starts moving. _
EVU00180
Coolant temperature warning light “”
When the coolant temperature reaches a specified
level, this light comes on to warn that the coolant
temperature is too hot. If the light comes on during
operation, stop the engine as soon as it is safe to
do so and allow the engine to cool down for about
10 minutes.
DIFF.
LOCK
U5UG61.book Page 9 Monday, September 6, 2004 9:00 AM

4-21 1. On-Command four-wheel drive switch “2WD”/“4WD”
2. Differential gear lock switch “LOCK”/“4WD”
1. Contacteur de commande du mode de traction “2WD”/“4WD”
2. Contacteur de blocage du différentiel “LOCK”/“4WD”
1. Selector de tracción integral “2WD”/“4WD”
2. Selector de bloqueo del diferencial “LOCK”/“4WD”
EVU01271
On-Command four-wheel drive and differential
gear lock switches
This vehicle is equipped with an On-Command
four-wheel drive switch “2WD”/“4WD” and a differ-
ential gear lock switch “LOCK”/“4WD”. Select the
appropriate drive according to terrain and the con-
ditions.

Two-wheel drive (“2WD”): Power is supplied to
the rear wheels only.


Four-wheel drive (“4WD”): Power is supplied to
the rear and front wheels.


Four-wheel drive with the differential gear
locked (“4WD-LOCK”): Power is supplied to the
rear and front wheels when the differential gear
is locked (“DIFF.LOCK”). Unlike the 4WD
mode, all wheels turn at the same speed re-
gardless of traction.
U5UG61.book Page 21 Monday, September 6, 2004 9:00 AM

4-25 1. Lever
2. On-Command four-wheel drive switch “2WD”/“4WD”
1. Levier
2. Contacteur de commande du mode de traction “2WD”/“4WD”
1. Palanca
2. Selector de tracción integral “2WD”/“4WD”
On-Command four-wheel drive switch “2WD”/
“4WD”
To change from 2WD to 4WD, stop the vehicle,
and then set the switch to “4WD”. When the vehi-
cle is in 4WD, the 4WD indicator “” will come
on in the multi-function meter unit display. To
change from 4WD to 2WD, stop the vehicle, be
sure the lever is set to position
a, and then set the
switch to “2WD”.
U5UG61.book Page 25 Monday, September 6, 2004 9:00 AM

4-27 1. Differential gear lock switch “LOCK”/“4WD”
2. Lever
1. Contacteur de blocage du différentiel “LOCK”/“4WD”
2. Sélecteur
1. Selector de bloqueo del diferencial “LOCK”/“4WD”
2. Palanca
Differential gear lock switch “LOCK”/“4WD”
To lock the differential gear in 4WD, stop the vehi-
cle, make sure the On-Command four-wheel-drive
switch is set to “4WD”, move the lever to position
b, and then set the switch to “LOCK”. When the
differential gear is locked, the differential gear lock
indicator light (“DIFF.LOCK”) will come on along
with the differential gear lock indicator light “” in
the multi-function meter unit display. To release
the differential gear lock, stop the vehicle and set
the switch to “4WD”.
WARNING
Always ride at a slow speed when the vehicle
is in 4WD-LOCK, and allow extra time and dis-
tance for maneuvers.
All wheels turn at the same speed when the dif-
ferential is locked, so it takes more effort to
turn the vehicle. The amount of effort is more
the faster you go. You may lose control and
have an accident if you cannot make a sharp
enough turn for the speed you are traveling.
DIFF.
LOCK
U5UG61.book Page 27 Monday, September 6, 2004 9:00 AM

4-29
NOTE:_

When the switch is set to “LOCK”, the differ-
ential gear lock indicator light will flash until
the differential gear is locked.


When the indicator light is flashing, turning
the steering wheel back and forth will help the
differential gear lock to engage.


Riding before the differential gear lock is
properly engaged (e.g., when the indicator
light is flashing) will cause the engine speed
to be limited until engagement is complete.
_
U5UG61.book Page 29 Monday, September 6, 2004 9:00 AM