belt YAMAHA RHINO 660 2007 Owners Manual

EVU00050
1 -CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND VEHICLE
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-7
Key identification number ..................... 3-9
Vehicle identification number ............. 3-11
Model label ......................................... 3-13
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-5
Multi-function meter unit ..................... 4-13
Switches ............................................. 4-21
Accelerator pedal ............................... 4-35
Brake pedal ........................................ 4-37
Parking brake lever ............................ 4-39
Drive select lever ................................ 4-41
Fuel tank cap ...................................... 4-41
Starter (choke).................................... 4-43
Seats .................................................. 4-45
1234
Seat belts ........................................... 4-47
Glove compartment............................ 4-51
Cargo bed .......................................... 4-53
Front and rear shock absorber
adjustment ....................................... 4-59
Trailer hitch bracket ........................... 4-63
Auxiliary DC jack ................................ 4-65
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-15
Coolant............................................... 5-17
Final gear oil ...................................... 5-21
Differential gear oil ............................. 5-21
Accelerator pedal ............................... 5-23
Seat belts ........................................... 5-23
Steering.............................................. 5-25
Fittings and fasteners......................... 5-25
Lights ................................................. 5-25
Switches............................................. 5-27
Tires ................................................... 5-29
How to measure tire pressure ............ 5-33
Tire wear limit..................................... 5-35
5
EE.book Page 1 Friday, August 4, 2006 12:02 PM

OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine .........................6-9
Jump-starting ........................................6-9
Warming up.........................................6-13
Drive select lever operation and
reverse driving ..................................6-15
Engine break-in ...................................6-21
Parking ................................................6-25
Parking on a slope ..............................6-25
Accessories and loading .....................6-29
DRIVING YOUR VEHICLE .......................7-1
Getting to know your vehicle .................7-1
Learning to operate your vehicle...........7-9
Turning your vehicle............................7-13
Braking ................................................7-15
Going uphill .........................................7-17
Going downhill ....................................7-21
Crossing through shallow water ..........7-27
Riding over rough terrain ....................7-33
Riding in brush or wooded areas ........7-35
Encountering obstacles on the trail .....7-37
67
PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-3
Periodic maintenance/lubrication.......... 8-7
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-23
Final gear oil ....................................... 8-35
Differential gear oil.............................. 8-41
Coolant ............................................... 8-47
Axle boots ........................................... 8-51
Spark plug inspection ......................... 8-53
Cleaning the air filter elements ........... 8-61
V-belt cooling duct check hose ........... 8-73
V-belt case drain plug ......................... 8-75
Cleaning the spark arrester ................ 8-77
Carburetor adjustment ........................ 8-81
Idle speed adjustment ........................ 8-83
Valve clearance .................................. 8-85
Front brake pad check ........................ 8-87
Rear brake pad check ........................ 8-89
Checking the brake fluid level............. 8-89
Brake fluid replacement ...................... 8-93
Checking the brake pedal ................... 8-95
Parking brake lever free play
adjustment ........................................ 8-97
Brake light switch adjustment ........... 8-101
8
EE.book Page 2 Friday, August 4, 2006 12:02 PM

1-10
H
ALWAYS USE AN
APPROVED HELMET
AND PROTECTIVE GEAR
NEVER USE ON PUBLIC
ROADS OR PAVEMENT
NEVER USE WITH
DRUGS OR ALCOHOL
WARNING
This off-highway utility vehicle will handle andmaneuver differently from an ordinary passenger caror other vehicle. Vehicle capacity: 1 operator and 1 passenger. Passenger must be able to reach and hold the handgrip inside enclosure. This vehicle is recommended only for operators 16 and older with a valid motor vehicle license. Adults must supervise use by minors. Check state laws for minimum age requirements. Gross Vehicle Weight Rating: 2000 lb (907 kg) maximum including operator, passenger, accessories, cargo and trailer tongue weight. Passenger and cargo can affect vehicle handling.
ALWAYS wear a seat belt when riding in the vehicle. keep your hands and feet inside the vehicle at all times-watch for branches, brush, or other hazards that could enter the vehicle. drive straight up and down inclines-driving across the side of an incline increase the risk of overturn.NEVER operate through water deeper than 13” (33cm) or fast flowing water-if you must cross shallow, slow moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn.
make sharp, high-speed turns-the vehicle could roll over or go out of control.
Improper use can result in Severe INJURY or DEATH.
LOCATE AND READ THE OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
YAMAHA5UG-F1568-01
EE.book Page 10 Friday, August 4, 2006 12:02 PM

2-1
SAFETY INFORMATION
EVU01261
This off-highway utility vehicle handles differently
from other vehicles including cars and ATVs.
SEVERE INJURY OR DEATH can result if you do
not follow these instructions:

Read this manual and all labels carefully and
follow the operating procedures described.


This vehicle is designed to carry the driver and
one passenger. Never carry passengers in the
cargo bed.


Always be sure the driver and passenger are
wearing seat belts.


Never give a ride to a passenger who is too
small to reach and hold the handgrip on the en-
closure.


Always avoid operating the vehicle on any
paved surfaces, including sidewalks, drive-
ways, parking lots, and streets.


Never operate this vehicle on any public street,
road, or highway, even a dirt or gravel one.
EE.book Page 1 Friday, August 4, 2006 12:02 PM

3-1
EVU00080
1-DESCRIPTION AND VEHICLE IDENTIFICATION
1. Headlights
2. Front shock absorber assembly adjusting ring
3. Brake fluid reservoir
4. Air filter elements (engine and air intake duct)
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Spark plug
9. Cargo bed
10. Tail/brake lights
11. Rear shock absorber assembly adjusting ring
12. Cargo bed release levers
13. Spark arrester
14. Passenger seat belt
15. Passenger seat
16. Oil filter cartridge
17. Engine oil dipstick
18. Battery
19. Fuses
20. Coolant reservoir
21. Radiator cap
22. Fuel tank cap
EE.book Page 1 Friday, August 4, 2006 12:02 PM

4-39 1. Parking brake lever
2. Release button
1. Levier de frein de stationnement
2. Bouton de dégagement
1. Palanca del freno de estacionamiento
2. Botón de desbloqueo
EVU00280
Parking brake lever
The parking brake lever is located at the right side
of the driver’s seat. It will help hold the vehicle from
moving while parked.
To set the parking brake, pull the lever up com-
pletely.
To release the parking brake, pull up on the lever,
press the release button, and then push the lever
all the way down. Spring pressure helps return the
lever to the released position.
Be sure to fully release the parking brake before
starting out. Failure to do so may result in poor per-
formance and premature wearing of the rear brake
and V-belt.
EE.book Page 39 Friday, August 4, 2006 12:02 PM

4-47 1. Seat belt (× 2) 2. Latch plate (× 2)
3. Buckle (× 2)
1. Ceinture de sécurité (× 2) 2. Attache (× 2)
3. Boucle (× 2)
1. Cinturón de seguridad (× 2) 2. Hebilla (× 2)
3. Cierre (× 2)
1. Buckle 2. Latch plate
1. Boucle 2. Attache
1. Cierre 2. Hebilla
EVU01310
Seat belts
This vehicle is equipped with three-point seat belts
for both the operator and passenger. Always wear
the seat belt while riding in the vehicle.
To wear the seat belt properly, do the following:
1. Hold the latch plate as you pull the belt
across your lap and chest. Make sure the belt
is not twisted and is not caught on any portion
of the vehicle, your clothing, or any equip-
ment you are carrying.
2. Push the latch plate into the buckle until it
clicks. Pull up on the latch plate to make sure
it is secure.
EE.book Page 47 Friday, August 4, 2006 12:02 PM

4-49 1. Buckle 2. Release button
1. Boucle 2. Bouton de dégagement
1. Cierre 2. Botón de desbloqueo
3. Put the lap portion of the belt low on your
hips. Push down on the buckle end of the belt
as you pull up on the shoulder part so the belt
is snug across your hips.
4. Position the shoulder belt over your shoulder
and across your chest. The shoulder belt
should fit against your chest. If it is loose, pull
the belt out all the way and then let it retract.
5. To release the buckle, firmly press the re-
lease button.
WARNING
Always wear your seat belt when riding in the
vehicle. Be sure the seat belt is close-fitting
across your hips and chest and is latched se-
curely. Wearing the seat belt improperly in-
creases the risk of being killed or seriously
injured in an accident.
EE.book Page 49 Friday, August 4, 2006 12:02 PM

5-1
EVU01340
1-PRE-OPERATION CHECKS
Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
BrakesCheck operation, free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-7–5-9,
8-87–8-95
Parking brakeCheck for proper operation, condition and free play. 8-97–8-99
FuelCheck fuel level.
Fill with fuel if necessary.5-11–5-13
Engine oilCheck oil level.
Fill with oil if necessary.5-15, 8-23–8-33
Coolant reservoirCheck coolant level.
Fill with coolant if necessary.5-17–5-19,
8-47–8-49
Final gear oil/
Differential gear oilCheck for leakage. 5-21, 8-35–8-45
Accelerator pedalCheck for proper accelerator pedal operation. 5-23
Seat beltsCheck for proper operation and belt wear. 5-23
SteeringCheck for proper operation. 5-25
Fittings and fastenersCheck all fittings and fasteners. 5-25
Lights and switchesCheck for proper operation.5-25–5-27,
8-123–8-135
Wheels and tiresCheck tire pressure, wear and damage.5-29–5-35,
8-107–8-109
Axle bootsCheck for damage. 8-51
EE.book Page 1 Friday, August 4, 2006 12:02 PM

5-23
EVU00450
Accelerator pedal
Check to see that the accelerator pedal operates
correctly. It must operate smoothly and fully spring
back to the idle position when released. Have a
Yamaha dealer repair as necessary for proper op-
eration.
EVU00460
Seat belts
Make sure that both seat belts are not frayed or
damaged.
The seat belt must move smoothly when pulled out
and retract on its own when released. The latch
plate should click securely into the buckle and re-
lease when the release button is pushed firmly.
Wash off any dirt or mud which could affect opera-
tion. Have a Yamaha dealer repair as necessary
for proper operation.
EE.book Page 23 Friday, August 4, 2006 12:02 PM