air filter YAMAHA RHINO 700 2009 Owners Manual

PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
Drive select lever box check hose ...... 8-77
V-belt cooling duct check hose........... 8-77
V-belt case drain plug......................... 8-79
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
8
Checking the brake pedal .................. 8-95
Parking brake lever free play
adjustment ....................................... 8-97
Brake light switch adjustment .......... 8-101
Cable inspection and lubrication ...... 8-103
Brake pedal and accelerator pedal
lubrication ...................................... 8-105
Rear knuckle upper and lower pivot
lubrication ...................................... 8-107
Steering shaft lubrication ................. 8-111
Wheel removal ................................. 8-111
Tire replacement .............................. 8-113
Wheel installation ............................. 8-115
Battery.............................................. 8-119
Jump-starting ................................... 8-129
Fuse replacement ............................ 8-135
Replacing a headlight bulb............... 8-141
Headlight beam adjustment ............. 8-147
Tail/brake light bulb replacement ..... 8-149
Troubleshooting ............................... 8-155
Troubleshooting charts .................... 8-157
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
910
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3-1
EVU00080
1 -DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door
CBA 089
14. Spark arrester
15. Passenger seat belt
16. Passenger seat
17. Passenger handhold
18. Engine oil dipstick
19. Battery
20. Fuses
21. Coolant reservoir
22. Radiator cap
23. Oil filter cartridge
24. Fuel tank cap
H G F EIJKL
AC M N D
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7-67
NOTICEAfter driving your vehicle in water, be sure to
drain the trapped water by removing the check
hoses at the bottom of the air filter case and air
duct, the V-belt cooling duct check hose, the
drive select lever box check hose and the V-
belt case drain plug. Wash the vehicle in fresh
water if it has been operated in salt water or
muddy conditions.
EE.book Page 67 Tuesday, June 17, 2008 9:00 AM

8-8
EVU01650
General maintenance and lubrication chart
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
Cooling systemCheck coolant leakage.
Repair if necessary.
Replace coolant every 24 months.
Air filter elementClean.
Replace if necessary.Every 20–40 hours
(More often in wet or dusty areas.)
Engine oilReplace (warm engine before draining).Engine oil filter cartridgeReplace.Final gear oil
Check oil level/oil leakage.
Replace.Differential gear oil
Front brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Rear brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Parking brake*Check operation and free play/brake pad wear.
Correct if necessary. Replace pads if worn to the limit.Accelerator pedal*Check operation and free play.V-belt*Check operation.
Check for wear, cracks, or damage.Wheels*Check balance/damage/runout.
Repair if necessary.Wheel bearings*Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension*Check operation and for leakage.
Correct if necessary.Steering system*Check operation and for looseness/Replace if damaged.
Check toe-in/Adjust if necessary.Rear upper and lower
knuckle pivots*Lubricate with lithium-soap-based grease.
EE.book Page 8 Tuesday, June 17, 2008 9:00 AM

8-65 1. Air filter case check hose
1. Tube de vidange du boîtier de filtre à air
1. Tubo colector de la caja del filtro de aire
1
1. Air filter case check hose
1. Tube de vidange du boîtier de filtre à air
1. Tubo colector de la caja del filtro de aire
1
5B410016
Cleaning the air filter element
There is a check hose at the bottom of the air filter
case and at the bottom of the air duct under the
case. If dust or water collects in a check hose,
empty the hose and clean the air filter element and
air filter case.
EE.book Page 65 Tuesday, June 17, 2008 9:00 AM

8-67 1. Quick fastener screw (× 2) 2. Air intake duct shroud
1. Vis à serrage rapide (× 2) 2. Tuyère de conduit d’air
1. Tornillo de fijación rápida (× 2)
2. Rejilla del conducto de admisión de aire
1
2
1. Air filter case cover holder (× 5) 2. Air filter case cover
1. Couvercle du boîtier de filtre à air (× 5)
2. Couvercle du boîtier de filtre à air
1. Soporte de la cubierta de la caja del filtro de aire (× 5)
2. Cubierta de la caja del filtro de aire
11
2
1. Open the hood. (See pages 8-17–8-19 for
hood opening and closing procedures.)
2. Remove the air intake duct shroud by remov-
ing the quick fastener screws.
3. Remove the air filter case cover by unhook-
ing the holders.
EE.book Page 67 Tuesday, June 17, 2008 9:00 AM

8-69 1. Air filter element
1.Élément du filtre à air
1. Elemento del filtro de aire
1
1. Air filter frame 2. Sponge material
1. Armature de filtre à air 2. Mousse
1. Armazón del filtro de aire 2. Material esponjoso
2
1
4. Remove the air filter element.
5. Remove the sponge material from the air fil-
ter frame.
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8-71
6. Wash the sponge material gently but thor-
oughly in parts cleaning solvent. WARNING!
Using gasoline or other flammable sol-
vents to clean the air filter element can
cause a fire or explosion, which could
lead to serious injury.
7. Squeeze the excess solvent out of the
sponge material. NOTICE: Do not twist the
sponge material when squeezing it.
8. Wash the sponge material in warm soapy
water to remove remaining solvent, then
rinse thoroughly with plain warm water.
9. Squeeze excess water out of the sponge ma-
terial. NOTICE: Do not twist the sponge
material when squeezing it.
10. Allow the sponge material to dry thoroughly.
Inspect the sponge material and replace it if
damaged.
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8-73
11. Thoroughly apply Yamaha foam air filter oil or
other quality liquid foam air filter oil (not spray
type) to the sponge material. The sponge
material should be wet but not dripping.
12. Pull the sponge material over its frame.
13. Reinstall the air filter element.
14. Insert the projections on the air filter case
cover into the holders on the air filter case,
and then install the air filter case cover by
hooking the holders onto the cover.
15. Install the air intake duct shroud by installing
the quick fastener screws.
16. Close the hood.
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8-75
The air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated
more often if the vehicle is operated in extremely
dusty areas. Each time air filter element mainte-
nance is performed, check the air inlet to the air fil-
ter case for obstructions. Check the air filter
element rubber joint to the throttle body and mani-
fold fittings for an airtight seal. Tighten all fittings
securely to avoid the possibility of unfiltered air en-
tering the engine.NOTICENever operate the engine with the air filter ele-
ment removed. This will allow unfiltered air to
enter, causing rapid engine wear and possible
engine damage. Additionally, operation with-
out the air filter element will affect the fuel in-
jection system with subsequent poor
performance and possible engine overheating.
EE.book Page 75 Tuesday, June 17, 2008 9:00 AM