battery YAMAHA RHINO 700 2009 Owners Manual

PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
Drive select lever box check hose ...... 8-77
V-belt cooling duct check hose........... 8-77
V-belt case drain plug......................... 8-79
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
8
Checking the brake pedal .................. 8-95
Parking brake lever free play
adjustment ....................................... 8-97
Brake light switch adjustment .......... 8-101
Cable inspection and lubrication ...... 8-103
Brake pedal and accelerator pedal
lubrication ...................................... 8-105
Rear knuckle upper and lower pivot
lubrication ...................................... 8-107
Steering shaft lubrication ................. 8-111
Wheel removal ................................. 8-111
Tire replacement .............................. 8-113
Wheel installation ............................. 8-115
Battery.............................................. 8-119
Jump-starting ................................... 8-129
Fuse replacement ............................ 8-135
Replacing a headlight bulb............... 8-141
Headlight beam adjustment ............. 8-147
Tail/brake light bulb replacement ..... 8-149
Troubleshooting ............................... 8-155
Troubleshooting charts .................... 8-157
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
910
EE.book Page 3 Tuesday, June 17, 2008 9:00 AM

3-1
EVU00080
1 -DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door
CBA 089
14. Spark arrester
15. Passenger seat belt
16. Passenger seat
17. Passenger handhold
18. Engine oil dipstick
19. Battery
20. Fuses
21. Coolant reservoir
22. Radiator cap
23. Oil filter cartridge
24. Fuel tank cap
H G F EIJKL
AC M N D
EE.book Page 1 Tuesday, June 17, 2008 9:00 AM

4-15 1. Speedometer 2. Fuel meter
3.“H” button 4.“M” button
5. Clock/Hour meter/Voltage display
6. Odometer/Tripmeter A/Tripmeter B
7.“TRIP/ODO” button 8. Clock/Hour button “/”
1. Compteur de vitesse 2. Afficheur du niveau de carburant
3. Bouton “H”4. Bouton “M”
5. Montre/compteur horaire/afficheur de tension
6. Compteur kilométrique/totalisateur journalier A/totalisateur
journalier B
7. Bouton “TRIP/ODO”8. Bouton Montre/Heure“/”
1. Velocímetro 2. Indicador de combustible
3. Botón “H”4. Botón “M”
5. Reloj/Cuentahoras/Voltaje
6. Cuentakilómetros/Cuentakilómetros parcial A/
Cuentakilómetros parcial B
7. Botón “TRIP/ODO”
8. Botón Reloj/Cuentahoras “/”
12
3
4
5 6 7 8
km/h
5B460001
Multi-function meter unit
The multi-function meter unit is equipped with the
following:

a speedometer (which shows the riding speed)


an odometer (which shows the total distance
traveled)


two tripmeters (which show the distance trav-
eled since they were last set to zero)


a clock


an hour meter (which shows the total time the
engine has been running)


a voltage display (which shows the battery volt-
age)


a fuel meter


a self-diagnosis device
EE.book Page 15 Tuesday, June 17, 2008 9:00 AM

4-21
km/h
Voltage display modeThis display shows the battery voltage.
“btry” appears for 1 second when the voltage dis-
play mode is first selected, and then the battery
voltage is shown.
If the battery voltage is less than 10 volts, “LO” is
displayed and if the voltage is above 16 volts, “HI”
is displayed. NOTICEIf the voltage display indicates “LO” or “HI”,
there may be trouble with the battery charging
circuit or the battery may be faulty. If “LO” or
“HI” appears in the display, have a Yamaha
dealer check or repair the vehicle.
EE.book Page 21 Tuesday, June 17, 2008 9:00 AM

4-27 1. Light switch “OFF/ /”
1. Contacteur d’éclairage “OFF/ /”
1. Interruptor de las luces “OFF (apagado)/ /”
L
H
L
H
L
H
EVU00230
Switches
EVU00240
Light switch “OFF/ /”
Set the switch to “” to turn on the low beam and
the taillights.
Set the switch to “” to turn on the high beam
and the taillights.
Set the switch to “OFF” to turn off the headlights
and taillights.NOTICEDo not use the headlights with the engine
turned off for an extended period of time. The
battery may discharge to the point that the
starter motor will not operate properly. If this
should happen, remove the battery and re-
charge it.
L
H
LH
EE.book Page 27 Tuesday, June 17, 2008 9:00 AM

4-77 1. Auxiliary DC jack
1. Prise pour accessoire
1. Toma auxiliar de corriente continua
3. Open the auxiliary DC jack cap, and then in-
sert the accessory power plug into the jack.
4. When the auxiliary DC jack is not being used,
cover it with the cap.NOTICE

Do not use accessories requiring more
than the maximum capacity stated above.
This may overload the circuit and cause
the fuse to blow.


If accessories are used without the engine
running, the battery will lose its charge and
engine starting may become difficult.


Do not use an automotive cigarette lighter
or other accessories with a plug that gets
hot, because the jack can be damaged.
Maximum rated capacity for the auxiliary DC
jack:
DC 12 V, 10 A (120 W)
EE.book Page 77 Tuesday, June 17, 2008 9:00 AM

6-9

The engine can be started in any gear if
the brake is applied. However, it is recom-
mended to shift into neutral before starting
the engine.
4. With your foot off the accelerator pedal, start
the engine by turning the key to “START”.
If the engine fails to start, release the key, and then
try starting it again. Wait a few seconds before the
next attempt. Each attempt should be as short as
possible, to preserve battery energy. NOTICE: Do
not crank the engine more than 5 seconds on
each attempt, or starter damage could occur.
Wait at least 5 seconds between each opera-
tion of the electric starter to let it cool.
Do not turn the key to the “START” position with
the engine running, or damage to the electric start-
er may result.
EE.book Page 9 Tuesday, June 17, 2008 9:00 AM

8-119
EVU00950
Battery
This model is equipped with a VRLA (Valve Regu-
lated Lead Acid) battery. There is no need to
check the electrolyte or to add distilled water. How-
ever, the battery lead connections need to be
checked and, if necessary, tightened.NOTICEDo not try to remove the sealing caps of the
battery cells. You may damage the battery.
EE.book Page 119 Tuesday, June 17, 2008 9:00 AM

8-121
WARNING
Avoid battery contact with skin, eyes, or cloth-
ing. Shield eyes when working near batteries.
Keep out of reach of children. You could be
poisoned or severely burned by the sulfuric
acid in battery electrolyte.
In case of accidental contact with battery elec-
trolyte:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Get prompt medical at-
tention.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
WARNING
Batteries may produce explosive gases. Venti-
late when charging or using in a closed space.
Keep batteries away from sparks, flames, ciga-
rettes, or other sources of ignition.
EE.book Page 121 Tuesday, June 17, 2008 9:00 AM

8-123 1. Quick fastener screw (× 2) 2. Battery compartment cover
1. Vis à serrage rapide (× 2)
2. Couvercle du compartiment de la batterie
1. Tornillo de fijación rápida (× 2)
2. Tapa del compartimento de la batería
1
2
1. Negative battery lead (black) 2. Positive battery lead (red)
3. Battery band
1. Câble négatif de batterie (noir) 2. Câble positif de batterie (rouge)
3. Sangle de batterie
1. Cable negativo de la batería (negro)
2. Cable positivo de la batería (rojo) 3. Tirante de la batería
2
3 1
EVU00960
To remove the battery
1. Turn the key to “OFF”.
2. Open the hood. (See pages 8-17–8-19 for
hood opening and closing procedures.)
3. Remove the quick fastener screws.
4. Remove the battery compartment cover by
lifting it up and pulling it out.
5. Unhook the battery band.
6. Disconnect the negative battery lead first,
then the positive battery lead by removing
their bolt.
7. Pull the battery out of its compartment.
EE.book Page 123 Tuesday, June 17, 2008 9:00 AM