fuel YAMAHA RHINO 700 2010 User Guide

5-17
Portable gas containers
If you carry a portable gas can in the bed of the
Rhino, be sure to secure it with the cap tightened
before driving the vehicle.
Always place a portable gas container on the
ground before filling it. Before removing the con-
tainer cap, touch the container with the gas dis-
penser nozzle. Keep gas dispenser nozzle in
contact with container inlet when filling.
WARNING! Never refill a fuel container in the
bed of any vehicle. Fire may result from a
build-up of static electricity. The discharge of
this build-up while refueling can cause a spark
and ignite the gasoline.
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8-7
EVU01640
Periodic maintenance chart for the emission control system

For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals.


For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance in-
tervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month mainte-
nance intervals should be followed.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
Fuel line*Check fuel hose for cracks or damage.
Replace if necessary.
Valves*Check valve clearance.
Adjust if necessary.Spark plugCheck condition.
Adjust gap and clean.
Replace if necessary.Crankcase breather
system*Check breather hose for cracks or damage.
Replace if necessary.Exhaust system*Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.Spark arresterClean.EE.book Page 7 Monday, January 19, 2009 5:30 PM

8-75
15. Insert the projections on the air filter case
cover into the holders on the air filter case,
and then install the air filter case cover by
hooking the holders onto the cover.
16. Close the hood.
The air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated
more often if the vehicle is operated in dusty areas.
Each time air filter element maintenance is per-
formed, check the air inlet to the air filter case for
obstructions. Check the air filter element rubber
joint to the throttle body and manifold fittings for an
airtight seal. Tighten all fittings securely to avoid
the possibility of unfiltered air entering the engine.NOTICENever operate the engine with the air filter ele-
ment removed. This will allow unfiltered air to
enter, causing rapid engine wear and possible
engine damage. Additionally, operation with-
out the air filter element will affect the fuel in-
jection system with subsequent poor
performance and possible engine overheating.
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5. Install the bolts and tighten them to the spec-
ified torque.
Valve clearance
The correct valve clearance changes with use, re-
sulting in improper fuel/air supply or engine noise.
To prevent this, the valve clearance must be ad-
justed regularly. This adjustment however, should
be left to a professional Yamaha service techni-
cian.Tightening torque:
Tailpipe bolt:
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
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8-129
5B410023
Fuse replacement
The main fuse, the fuel injection system fuse, the
EPS fuse, and the fuse box are located under the
hood.
If a fuse is blown, replace it as follows.
1. Turn the key to “” (off) and turn off the
electrical circuit in question.NOTICETo prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.2. Open the hood. (See pages 8-17–8-19 for
hood opening and closing procedures.)
3. Remove the battery compartment cover.
(See pages 8-113–8-121 for battery compart-
ment cover removal and installation proce-
dures.)
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8-131
1. EPS fuse 2. Main fuse
3. Fuel injection system fuse
4. Fuel injection system spare fuse 5. Headlight fuse “HEAD”
6. Signaling system fuse “SIGNAL”
7. Four-wheel-drive motor fuse “DIFF”
8. Radiator fan fuse “FAN”9. Ignition fuse “IGNITION”
10. Backup fuse “BACK UP” (for odometer and clock)
11. Spare fuse (× 3)
12. Auxiliary DC jack fuse “TERMINAL”
1. Fusible de l’assistance de la direction EPS
2. Fusible principal
3. Fusible du système d’injection de carburant
4. Fusible de rechange du système d’injection de carburant
5. Fusible de phare “HEAD”
6. Fusible du circuit de signalisation “SIGNAL”
7. Fusible du moteur du système quatre roues motrices “DIFF”
8. Fusible du ventilateur de radiateur “FAN”
9. Fusible d’allumage “IGNITION”
10. Fusible de sauvegarde “BACK UP” (pour le compteur kilométrique
et la montre) 11. Fusible de rechange (× 3)
12. Fusible de la prise pour accessoire “TERMINAL”
1. Fusible de la EPS 2. Fusible principal
3. Fusible del sistema de inyección
4. Fusible de repuesto del sistema de inyección
5. Fusible de los faros “HEAD”
6. Fusible del sistema de intermitencia “SIGNAL”
7. Fusible de la tracción a las cuatro ruedas “DIFF”
8. Fusible del ventilador del radiador “FAN”
9. Fusible del encendido “IGNITION”
10. Fusible de repuesto “BACK UP” (cuentakilómetros y reloj)
11. Fusible de reserva (× 3)
12. Fusible de la toma auxiliar de corriente continua “TERMINAL”
1
2
3
4
8765 9 0
A
B
4. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified amperage. Never use any material in
place of the proper fuse. Using an improp-
er fuse can cause damage to the electrical
system and may lead to a fire.
Specified fuses:
Main fuse: 40.0 A
EPS fuse: 40.0 A
Fuel injection system fuse: 10.0 A
Headlight fuse: 15.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Signaling system fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A
Radiator fan fuse: 25.0 A
Backup fuse: 10.0 A
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EVU01010
Troubleshooting
Although Yamaha vehicles receive an inspection
before shipment from the factory, trouble may oc-
cur during operation. Any problem in the fuel, com-
pression, or ignition systems can cause poor
starting and loss of power. The troubleshooting
chart describes a quick, easy procedure for mak-
ing checks. If your vehicle requires any repair, take
it to a Yamaha dealer.
The skilled technicians at a Yamaha dealership
have the tools, experience, and know-how to prop-
erly service your vehicle. Use only genuine
Yamaha parts on your vehicle. Imitation parts may
look like Yamaha parts, but they are often inferior.
Consequently, they have a shorter service life and
can lead to expensive repair bills.
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WARNING
When checking the fuel system, do not smoke
and make sure there are no open flames or
sparks in the area, including pilot lights from
water heaters or furnaces. Gasoline or gaso-
line vapors can ignite or explode, causing se-
vere injury or property damage.
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5B410024
Troubleshooting charts
Starting problems or poor engine performance1. Fuel
Check if there is fuel
in the fuel tank.There is fuel.
Restart the engine.
No fuel.Supply fuel.
2. Compression
Use the electric
starter to see if
there is compression.There is compression.
Compression normal.
No compression.Ask a Yamaha dealer to
inspect.
3. Ignition
Remove the
spark plug and
check the electrodes.WetWipe clean with dry cloth.
DryAttach spark plug cap and
ground to chassis.Use the
electric starter.Spark is good.Ignition system is
normal.
Spark is weak.
Adjust the spark plug gap
or replace the spark plug. No spark.
Ask a Yamaha dealer to
inspect. 4. Battery
Use the electric starter.Engine turns over
quickly.Battery is good.
Engine turns over
slowly.Check the connections,
recharge.
Check the compression.
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9-7
5B410025
B. Storage
Long term storage (60 days or more) of your vehi-
cle will require some preventive procedures to
guard against deterioration. Make any necessary
repairs before storing the vehicle.
After thoroughly cleaning the vehicle, prepare for
storage as follows:
1. Fill the fuel tank with fresh fuel and add the
specified amount of Yamaha Fuel Stabilizer
and Conditioner or equivalent product. Oper-
ate the vehicle for at least 5 minutes to dis-
tribute treated fuel through the fuel system.TIPUse of fuel stabilizer and conditioner eliminates
the need to drain the fuel system. Consult a
Yamaha dealer if the fuel system needs to be
drained.
Specified amount:
1 oz of stabilizer to each gallon of fuel (or 7.5
ml of stabilizer to each liter of fuel)
EE.book Page 7 Monday, January 19, 2009 5:30 PM