check oil YAMAHA RHINO 700 2013 Owners Manual

EVU00050
CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS ....... 1-1
SAFETY INFORMATION.................. 2-1
DESCRIPTION ................................. 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ..................................... 4-1Main switch ...................................... 4-1
Indicator lights and warning lights ... 4-2
Multi-function meter unit .................. 4-6
Light switch .................................... 4-12
Horn switch .................................... 4-14
Accelerator pedal .......................... 4-15
Brake pedal ................................... 4-15
Parking brake lever ....................... 4-16
Drive select lever ........................... 4-16
Fuel tank cap ................................. 4-17
Doors ............................................. 4-17
Seats ............................................. 4-18
1234
Seat belts .......................................4-19
Glove compartment .......................4-19
Cup holders....................................4-20
Cargo bed ......................................4-21
Adjusting the front and rear shock
absorber assemblies
(YXR7FD/YXR700FAD) ..............4-23
Adjusting the front shock absorber
assemblies (YXR7FSPD) ............4-25
Adjusting the rear shock absorber assemblies (YXR7FSPD) ............4-30
Trailer hitch bracket and receiver ........................................4-36
Auxiliary DC jack ............................4-36
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............5-1 Front and rear brakes ......................5-3
Fuel ..................................................5-4
Engine oil .........................................5-6
Coolant.............................................5-6
Final gear oil ....................................5-7
Differential gear oil ...........................5-7
5
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Hills ................................................ 7-20
Uphill.............................................. 7-21
Downhill ......................................... 7-22
Rough terrain................................. 7-23
Pavement ...................................... 7-23
Water ............................................. 7-23
Loose terrain/slippery terrain......... 7-24
Brush or wooded areas ................. 7-25
Encountering obstacles ................. 7-25
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 8-1 Owner’s manual and tool kit ............ 8-2
Periodic maintenance chart for the emission control system .......... 8-4
General maintenance and lubrication chart ............................. 8-5
Hood ................................................ 8-7
Console ........................................... 8-9
Engine oil and oil filter cartridge .... 8-10
Final gear oil .................................. 8-15
Differential gear oil......................... 8-18
Coolant .......................................... 8-22 Axle boots ......................................8-23
Spark plug inspection ....................8-24
Cleaning the air filter element ........8-27
Drive select lever box check
hose .............................................8-32
V-belt cooling duct check hose ......8-32
V-belt case drain plug ....................8-33
Cleaning the spark arrester ...........8-33
Valve clearance .............................8-34
Brakes ............................................8-35
Checking the front and rear brake pads .............................................8-35
Checking the parking brake pads .............................................8-36
Checking the brake fluid level........8-36
Brake fluid replacement .................8-37
Checking the brake pedal ..............8-38
Parking brake lever free play adjustment ...................................8-38
Brake light switch adjustment ........8-40
Cable inspection and lubrication....8-41
Brake pedal and accelerator pedal lubrication.....................................8-41
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4-35
TIPAlthough the total number of clicks of a damp-
ing force adjusting mechanism may not exact-
ly match the above specifications due to small
differences in production, the actual number
of clicks always represents the entire adjust-
ing range. To obtain a precise adjustment, it
would be advisable to check the number of
clicks of each damping force adjusting mech-
anism and to modify the specifications as nec-
essary.
WARNING
●
Suspension components become hot
during operation. Never touch the
compression damping force adjusting
screw, the rebound damping force ad-
justing screw or the oil reservoir with
your bare hand or skin until suspen-
sion components have cooled.
●
Always adjust the shock absorber as-
semblies on the left and right side to
the same setting. Uneven adjustment
can cause poor handling and loss of
stability, which could lead to an acci-
dent.
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5-1
EVU01200
1-FOR YOUR SAFETY – PRE-OPERATION CHECKS
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Own-
er’s Manual.
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem
cannot be corrected by the procedures provided in this manual, have the vehicle inspect-
ed by a Yamaha dealer.Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Brakes Check operation, free play, fluid level, and fluid leakage.
Fill with DOT 4 brake fluid if necessary. 5-3, 8-35–8-38, 8-40
Parking brake Check for proper operation, condition, and free play. 8-38–8-39
Fuel Check fuel level.
Fill with fuel if necessary. 5-4–5-5
Engine oil Check oil level.
Fill with oil to proper level if necessary. 5-6, 8-10–8-15
Coolant Check coolant level.
Fill with coolant if necessary. 5-6, 8-22–8-23
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5-2
1
2
3
45
6
7
8
9
10
11
12
13
14
Final gear oil/
Differential gear oil
Check for leakage. 5-7, 8-15–8-21
Accelerator pedal Check for proper accelerator pedal operation. 5-7
Seat belts Check for proper operation and belt wear. 5-7–5-8
Steering Check for proper operation. 5-8
Fittings and fasteners Check all fittings and fasteners. 5-8
Instruments, lights and
switches Check operation, and correct if necessary. 5-8, 8-55–8-60
Wheels and tires Check tire pressure and for wear and damage. 5-9–5-10, 8-44–8-46
Axle boots Check for damage. 8-23–8-24
ITEM ROUTINE PAGE
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5-6
EVU00410Engine oil
Make sure the engine oil is at the specified
level. Add oil as necessary. (See pages 8-10–
8-15.)NOTICE●
In order to prevent clutch slippage
(since the engine oil also lubricates
the clutch), do not mix any chemical
additives with oil. Do not use oils with
a diesel specification of “CD” or oils
of a higher quality than specified. In
addition, do not use oils labeled “EN-
ERGY CONSERVING II” or higher.
●
Make sure that no foreign material en-
ters the crankcase.
EVU00420Coolant
Check the coolant level in the coolant reser-
voir when the engine is cold (the coolant level
will vary with engine temperature).
The coolant level is satisfactory if it is between
the minimum and maximum level marks on
the coolant reservoir. If the coolant level is at
or below the minimum level mark, add addi-
tional coolant to bring the level up to maxi-
mum level mark. If coolant is not available,
add distilled water. Change the coolant every
two years. (See pages 8-22–8-23 for details.)NOTICEHard water or salt water is harmful to the
engine. You may use soft water if you can-
not get distilled water.
Recommended engine oil type and
quantity:See pages 10-1–10-2.
Coolant reservoir capacity
(up to the maximum level mark):0.32 L (0.34 US qt, 0.28 Imp.qt)
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5-7
EVU00430Final gear oil
Make sure the final gear oil is at the specified
level. Add oil as necessary. (See pages 8-15–
8-18 for details.)
If desired, an SAE 80W-90 hypoid gear oil
may be used for all conditions.TIPTIPGL-4 is a quality and additive rating; GL-5 or
GL-6 rated hypoid gear oils may also be used.EVU00440Differential gear oil
Make sure the differential gear oil is at the
specified level. Add oil as necessary. (See
pages 8-18–8-21 for details.)
EVU00450Accelerator pedal
Check to see that the accelerator pedal oper-
ates correctly. It must operate smoothly and
spring back to the idle position fully when re-
leased. Have a Yamaha dealer repair as nec-
essary for proper operation.EVU00460Seat belts
Make sure that the seat belts are not frayed,
torn, stretched, or damaged. The seat belts
must move smoothly when pulled out and re-
tract on its own when released. The seat belts
must also lock up when quickly pulled out.
The latch plate should click securely into the
buckle and release when the release button is
pushed firmly. Wash off any dirt or mud that
could affect operation. Have a Yamaha dealer
repair as necessary for proper operation.
Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
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8-5
EVU01650General maintenance and lubrication chart
ITEMROUTINEWhichever
comes first INITIAL
EVERY
month136612 km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
Cooling system* Check coolant leakage.
Repair if necessary.
Replace coolant every 24 months.
Air filter element
Clean.
Replace if necessary. Every 20–40 hours
(More often in wet or dusty areas.)
Engine oil Replace (warm engine before draining).Engine oil filter cartridge Replace.Final gear oil
Check oil level/oil leakage.
Replace.Differential gear oil
Front brake* Check operation/brake pad wear/fluid leakage/see page 8-6.
Correct if necessary. Replace pads if worn to the limit.Rear brake* Check operation/brake pad wear/fluid leakage/see page 8-6.
Correct if necessary. Replace pads if worn to the limit.Parking brake*
Check operation and free play/brake pad wear.
Correct if necessary. Replace pads if worn to the limit.Accelerator pedal*
Check operation and free play.V-belt* Check operation.
Check for wear, cracks, or damage.Wheels* Check balance/damage/runout.
Repair if necessary.Wheel bearings*
Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension* Check operation and for leakage.
Correct if necessary.Steering system*
Check operation and for looseness/Replace if damaged.
Check toe-in/Adjust if necessary.Rear upper and lower
knuckle pivots* Lubricate with lithium-soap-based grease.1RB7A_EE.book Page 5 Tuesday, April 24, 2012 9:07 AM

8-10
5B410012Engine oil and oil filter cartridge
Check engine oil level before each operation.
In addition, change the oil and the oil filter car-
tridge at the intervals specified in the periodic
maintenance and lubrication chart.
To check the engine oil level1. Park the vehicle on a level surface.
2. Remove the console. (See page 8-9 for console removal and installation proce-
dures.)
3. Check the engine oil level on a cold en-
gine. TIPIf the engine was started before checking the
oil level, be sure to warm up the engine suffi-
ciently, and then wait at least 10 minutes until
the oil settles for an accurate reading.4. Remove the engine oil dipstick, and thenwipe it off with a clean rag.
1. Engine oil dipstick
1
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8-11
5. Insert the dipstick completely into the oilfiller hole, and then remove it again to
check the oil level. TIPThe engine oil should be between the mini-
mum and maximum level marks.1. Maximum level mark 2. Minimum level mark6. If the engine oil is at or below the mini-mum level mark, add sufficient oil of the
recommended type to raise it to the cor-
rect level. 7. Insert the dipstick completely into the oil
filler hole.
8. Install the console.
1
2
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