wheel YAMAHA SLIDER 50 2006 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2006, Model line: SLIDER 50, Model: YAMAHA SLIDER 50 2006Pages: 80, PDF Size: 2.06 MB
Page 29 of 80

4
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
NOTE :
Pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a veryshort time; and the added safety it assures is more than worth the time involved.
EWA00033
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operatingthe scooter.
4-2 •Check for damage.
Wheels and Tires•Check tire condition and tread depth.
6-9 — 6-10
•Check air pressure.
•Correct if necessary.
Brake levers•Make sure that operation is smooth.
3-4 — 3-5•Lubricate lever pivoting points if necessary.
Centerstand•Make sure that operation is smooth.
6-15•Lubricate pivot if necessary.
Chassis-fasteners•Make sure that all nuts, bolts and screws are properly tightened.
—•Tighten if necessary.
Instruments, lights•Check operation.
3-1 — 3-4, 6-20 — 6-21
signals and switches•Correct if necessary.
Battery•Check fluid level.
6-17
•Fill with distilled water if necessary.
Page 37 of 80

EAU00462
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance and lubrication chart ............ 6-2
Checking the spark plug ......................................... 6-5
Final transmission oil .............................................. 6-6
Cleaning the air filter element ................................. 6-7
Adjusting the carburetor .......................................... 6-8
Adjusting the throttle cable free play ....................... 6-8
Tires ........................................................................ 6-9
Cast wheels .......................................................... 6-11
Adjusting the front brake lever free play ............... 6-11
Adjusting the rear brake lever free play ................ 6-11
Checking the front brake pads
and rear brake shoes ............................................ 6-12
Checking the brake fluid level ............................... 6-13
Changing the brake fluid ....................................... 6-14
Checking and lubricating the cables ..................... 6-14
6 Checking and lubricating the throttle grip
and cable .............................................................. 6-15
Lubricating the front and rear brake levers ........... 6-15
Checking and lubricating the centerstand ............. 6-15
Checking the front fork .......................................... 6-16
Checking the steering ........................................... 6-16
Checking the wheel bearings ................................ 6-17
Battery ................................................................... 6-17
Replacing the fuse ................................................ 6-19
Replacing a headlight bulb .................................... 6-20
Replacing a front turn signal light bulb .................. 6-21
Replacing a rear turn signal light bulb or
the tail/brake light bulb .......................................... 6-21
Troubleshooting .................................................... 6-21
Troubleshooting chart ........................................... 6-22
Page 39 of 80

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU03686
Periodic maintenance and lubrication chartNOTE :•
The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
•
From 30,000 km, repeat the maintenance intervals starting from 6,000 km.
•
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
1 * Fuel line•Check fuel hoses and vacuum hose for cracks or damage.√√√√ √2 Spark plug•Replace.√√√√ √3 Air filter element•Clean.√√
•Replace.√√
4 * Battery•Check electrolyte level and specific gravity.
√√√√ √•Make sure that the breather hose is properly routed.
•Check operation, fluid level and vehicle for fluid leakage.
√√√√√ √
5 * Front brake(See NOTE on page 6-4.)
•Replace brake pads.Whenever worn to the limit
6 * Rear brake•Check operation and adjust brake lever freeplay.√√√√√ √
•Replace brake shoes.Whenever worn to the limit
7 * Brake hose•Check for cracks or damage.√√√√ √
•Replace. (See NOTE on page 6-4.)Every 4 years
8 * Wheels•Check runout and for damage.√√√√
ODOMETER READING (x 1,000 km)
NO. ItemCheck or maintenance job1
ANNUAL
CHECK
6121824
6-2
Page 40 of 80

PERIODIC MAINTENANCE AND MINOR REPAIR
6
6-3 •Check tread depth and for damage.
9 * Tires•Replace if necessary.
•Check air pressure.√√√√ √
•Correct if necessary.
10 * Wheel bearings•Check bearing for looseness or damage.√√√√11 * Steering bearings•Check bearing play and steering for roughness.√√√√√
•Lubricate with lithium-soap-based grease.Every 24,000 km
12 * Chassis fasteners•Make sure that all nuts, bolts and screws
√√√√ √are properly tightened.
13 Centerstand•Check operation.
√√√√ √•Lubricate.
14 * Front fork•Check operation and for oil leakage.√√√√
15 * Rear shock absorber
•Check operation and shock absorber for oil leakage.√√√√
assembly
16 * Carburetor•Adjust engine idling speed.√√√√√ √
17 * Autolube pump•Check operation.
√√√√
•Bleed if necessary.
18 Final transmission oil•Check vehicle for oil leakage.√√ √
•Change.√√√
19 * V-belt•Replace.Every 10,000 kmNO. Item
Check or maintenance job
ODOMETER READING (x 1,000 km)1ANNUAL
CHECK
6121824
Page 47 of 80

PERIODIC MAINTENANCE AND MINOR REPAIR
6 Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail
or glass fragments in it, or if the sidewall
is cracked, have a Yamaha dealer re-
place the tire immediately.
EW000079
•
Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the
scooter with excessively worn
tires decreases riding stability
and can lead to loss of control.
•
The replacement of all wheel
and brake related parts,
including the tires, should be
left to a Yamaha dealer, who has
the necessary professionalknowledge and experience.
Minimum tire tread depth
(front and rear)1.6 mmNOTE :
The tire tread depth limits may differ
from country to country. Always complywith the local regulations.
1
2
ZAUM00541. Tread depth
2. Side wall
Tire information
This scooter is equipped with tubeless
tires.
6-10
MICHELIN
120/80-12 55L BOPPER
FrontManufacturer Size TypeRearCHENG SHIN
120/80-12 55J MAXXIS
MICHELIN
130/90-10 61L BOPPER
CHENG SHIN
130/90-10 61J MAXXIS
Manufacturer Size Type
Page 48 of 80

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU03773
Cast wheelsTo maximize the performance,
durability, and safe operation of your
scooter, note the following points
regarding the specified wheels.•
The wheel rims should be
checked for cracks, bends or
warpage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair
to the wheel. A deformed or
cracked wheel must be replaced.
•
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse
handling characteristics, and a
shortened tire life.
•
Ride at moderate speeds after
changing a tire since the tire sur-
face must first be "broken in" for it
to develop its optimal
characteristics.
EAU00697*
Adjusting the front brake
lever free playThe brake lever free play should
measure 10 - 20 mm as shown.
Periodically check the brake lever free
play and, if necessary, have a Yamaha
dealer adjust it.
EW000100
An incorrect brake lever free play
indicates a hazardous condition in
the brake system. Do not operate the
scooter until the brake system has
been checked or repaired by aYamaha dealer.
a
ZAUM0107
aZAUM0108
a. Front brake lever free playa. Rear brake lever free play
EAU04469
Adjusting the rear brake
lever free playThe brake lever free play should
measure 10 - 20 mm as shown.
Periodically check the brake lever free
play and, if necessary, adjust it as
follows.
6-11
Page 53 of 80

PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU02939
Checking the front forkThe condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
EW000115
Securely support the scooter so thatthere is no danger of it falling over.
Check the inner tubes for scratches,
damage and excessive oil leakage.To check the operation
1. Place the scooter on a level sur-
face and hold it in an upright po-
sition.
2. While applying the front brake,
push down hard on the
handlebars several times to check
if the front fork compresses and
rebounds smoothly.
EC000098
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check orrepair it.ZAUM0528
EAU00794
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as
follows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place a stand under the engine
to raise the front wheel off the
ground.
EW000115
Securely support the scooter so thatthere is no danger of it falling over.
6-16
Page 54 of 80

PERIODIC MAINTENANCE AND MINOR REPAIR
62. Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the
steering.
ZAUM0160
EAU01144
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and
lubrication chart. If there is play in the
wheel hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
32 1
ZAUM0162
6-171. Panel A
2. Fuse
3. Battery
EAUM0049
BatteryA poorly maintained battery will corrode
and discharge quickly. The electrolyte
level, battery lead connections and
breather hose routing should be
checked before each ride and at the
intervals specified in the periodic main-
tenance and lubrication chart.
Page 62 of 80

SCOOTER CARE AND STORAGE
7
CareWhile the open design of a scooter
reveals the attractiveness of the
technology, it also makes it more
vulnerable. Rust and corrosion can
develop even if high-quality
components are used. A rusty exhaust
pipe may go unnoticed on a car,
however, it detracts from the overall
appearance of a scooter. Frequent and
proper care does not only comply with
the terms of the warranty, but it will also
keep your scooter looking good, extend
its life and optimize its performance.Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and
covers as well as all electrical
couplers and connectors,
including the spark plug cap, are
tightly installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such
products onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.Cleaning
ECA00011
•
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are used
on hard-to-remove dirt, do not
leave the cleaner on the affected
area any longer than instructed.
Also, thoroughly rinse the area off
with water, immediately dry it, and
then apply a corrosion protection
spray.
•
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge with
mild detergent and water to clean
plastic.
•
Do not use any harsh chemical
products on plastic parts. Be sure
to avoid using cloths or sponges
which have been in contact with
strong or abrasive cleaning
products, solvent or thinner, fuel
(gasoline), rust removers or
inhibitors, brake fluid, antifreeze
or electrolyte.
7-1
Page 63 of 80

SCOOTER CARE AND STORAGE
7
•
Do not use high-pressure
washers or steam-jet cleaners
since they cause water
seepage and deterioration in
the following areas: seals (of
wheel and swingarm bearings,
fork and brakes), electric
components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
•
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the
windshield. Test the product on
a small hidden part of the
windshield to make sure that it
does not leave any marks. If the
windshield is scratched, use a
quality plastic polishingcompound after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.After riding in the rain, near the seaor on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride
in the rain, near the sea or on salt-
sprayed roads.NOTE :
Salt sprayed on roads in the winter mayremain well into spring.1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA00012
Do not use warm water since it
increases the corrosive action of thesalt.
2. Apply a corrosion protection spray
on all metal, including chrome-
and nickel-plated, surfaces to
prevent corrosion.
7-2