brake YAMAHA SLIDER 50 2014 User Guide

PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
6
EAU1771A
General maintenance and lubrication chartNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1 Air filter element• Clean.√√
•Replace.√√
2*Battery• Check electrolyte level and spe-
cific gravity.
• Make sure that the breather hose
is properly routed.√√√√√
3*Front brake• Check operation, fluid level and
vehicle for fluid leakage.√√√√√√
• Replace brake pads. Whenever worn to the limit
4*Rear brake• Check operation and adjust brake
lever free play.√√√√√√
• Replace brake shoes. Whenever worn to the limit
5*Brake hose• Check for cracks or damage.
• Check for correct routing and
clamping.√√√√√
• Replace. Every 4 years
6*Brake fluid• Replace. Every 2 years
7*Wheels• Check runout and for damage.√√√√
8*Tires• Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√√
U1S0E2E0.book Page 3 Thursday, July 25, 2013 6:53 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
9*Wheel bearings• Check bearing for looseness or
damage.√√√√
10*Steering bearings• Check bearing play and steering
for roughness.√√√√√
• Lubricate with lithium-soap-
based grease.Every 24000 km (14000 mi)
11*Chassis fasteners• Make sure that all nuts, bolts and
screws are properly tightened.√√√√√
12Front brake lever
pivot shaft• Lubricate with silicone grease.√√√√√
13Rear brake lever
pivot shaft• Lubricate with lithium-soap-
based grease.√√√√√
14 Centerstand• Check operation.
• Lubricate.√√√√√
15*Front fork• Check operation and for oil leak-
age.√√√√
16*Shock absorber as-
sembly• Check operation and shock ab-
sorber for oil leakage.√√√√
17*Autolube pump• Check operation.
• Bleed if necessary.√√√√
18Final transmission
oil• Check vehicle for oil leakage.√√ √
• Change.√√√
19*V-belt• Replace. Every 10000 km (6000 mi)
20*Front and rear
brake switches• Check operation.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U1S0E2E0.book Page 4 Thursday, July 25, 2013 6:53 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
EAUM2071
TIPThe air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.21Moving parts and
cables• Lubricate.√√√√√
22*Throttle grip• Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing.√√√√√
23*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U1S0E2E0.book Page 5 Thursday, July 25, 2013 6:53 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6Tire information
This model is equipped with tubeless
tires.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha Motor Co., Ltd.
WARNING
EWA10472
Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-cle with excessively worn tires
decreases riding stability and
can lead to loss of control.
The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience to do so.
Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimal
characteristics.
EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
Front tire:
Size:
120/70-12
Manufacturer/model:
PIRELLI / EVO21 (51L)
Rear tire:
Size:
130/70-12
Manufacturer/model:
PIRELLI / EVO22 (56L)
U1S0E2E0.book Page 12 Thursday, July 25, 2013 6:53 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
EAUT1222
Checking the front brake lever
free playThe brake lever free play should mea-
sure 10.0–20.0 mm (0.39–0.79 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, have a
Yamaha dealer check the brake sys-
tem.
WARNING
EWA10642
An incorrect brake lever free play in-
dicates a hazardous condition in the
brake system. Do not operate the
vehicle until the brake system has
been checked or repaired by a
Yamaha dealer.
EAU22171
Adjusting the rear brake lever
free playThe brake lever free play should mea-
sure 10.0–20.0 mm (0.39–0.79 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, adjust it
as follows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).
WARNING
EWA10651
If proper adjustment cannot be ob-
tained as described, have a Yamaha
dealer make this adjustment.
1. Front brake lever free play
1
ZAUM0107
1. Rear brake lever free play1ZAUM0108
(a)(b)
ZAUM0320
U1S0E2E0.book Page 13 Thursday, July 25, 2013 6:53 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6
EAU22382
Checking the front brake pads
and rear brake shoes The front brake pads and the rear
brake shoes must be checked for wear
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU22401
Front brake pads
Check each front brake pad for dam-
age and measure the lining thickness.
If a brake pad is damaged or if the lin-
ing thickness is less than 3.1 mm (0.12
in), have a Yamaha dealer replace the
brake pads as a set.
EAU22541
Rear brake shoes
The rear brake is provided with a wear
indicator, which allows you to check
the brake shoe wear without having to
disassemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha
dealer replace the brake shoes as a
set.
EAU37003
Checking the brake fluid levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
WARNING
EWA15981
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
1. Lining thickness
1
ZAUM0243
1. Brake shoe wear indicator
2. Brake shoe wear limit line
1
2
ZAUM0059
1. Minimum level markSpecified brake fluid:
DOT 3 or DOT 4
1
ZAUM0900
U1S0E2E0.book Page 14 Thursday, July 25, 2013 6:53 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
6 Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.
Clean the filler cap before re-
moving. Use only DOT 3 or DOT
4 brake fluid from a sealed con-
tainer.
Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 3 or DOT 4 may
result in a harmful chemical re-
action.
Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
NOTICE
ECA17641
Brake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
EAUM1361
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the brake
hose replaced every four years or
whenever it is damaged or leaking.
U1S0E2E0.book Page 15 Thursday, July 25, 2013 6:53 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6
EAU23098
Checking and lubricating the
cablesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi-
tions.
[EWA10712]EAU49921
Checking and lubricating the
throttle grip and cableThe operation of the throttle grip
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.
EAU43643
Lubricating the front and rear
brake leversThe pivoting points of the front and rear
brake levers must be lubricated at the
intervals specified in the periodic main-
tenance and lubrication chart.
Front brake lever
Rear brake lever
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
U1S0E2E0.book Page 16 Thursday, July 25, 2013 6:53 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
6
EAU23193
Checking and lubricating the
centerstandThe operation of the centerstand
should be checked before each ride,
and the pivots and metal-to-metal con-
tact surfaces should be lubricated if
necessary.
WARNING
EWA11302
If the centerstand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the centerstand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
Recommended lubricants:
Front brake lever:
Silicone grease
Rear brake lever:
Lithium-soap-based grease
1. Centerstand
1
ZAUM0455
Recommended lubricant:
Lithium-soap-based grease
U1S0E2E0.book Page 17 Thursday, July 25, 2013 6:53 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
EAU23273
Checking the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level surfa-
ce and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU45512
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the center-
stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
ZAUM0600
ZAUM0601
U1S0E2E0.book Page 18 Thursday, July 25, 2013 6:53 PM