battery YAMAHA SR400 2014 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION................... 1-1
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Main switch/steering lock................. 3-1
Indicator lights and warning lights ... 3-2
Speedometer unit ............................ 3-3
Tachometer ..................................... 3-4
Handlebar switches ......................... 3-4
Clutch lever...................................... 3-5
Shift pedal....... ............................. .... 3-6
Brake lever ...................................... 3-6
Brake pedal ..................................... 3-6
Fuel tank cap ................................... 3-7
Fuel.................................................. 3-7
Fuel tank breather/o verflow hose .... 3-9
Catalytic converter ........................... 3-9
Fuel cock ....................................... 3-10
Kickstarter....... ............................. .. 3-10
Decompression lever ... .................. 3-11
Seat ............................................... 3-11
Adjusting the shock absorber assemblies ................................. 3-12
Sidestand....................................... 3-12
Ignition circuit cut-of f system ......... 3-13 FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine .......................... 5-1
Starting trouble ................................ 5-2
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the panel ............................................ 6-7
Checking the spark plug.................. 6-8
Engine oil and oil filter element ....... 6-9
Replacing the air filter element...... 6-12
Checking the engine idling speed ......................................... 6-13
Checking the throttle grip free
play ............................................ 6-13
Valve clearance............................. 6-13
Tires .............................................. 6-14 Spoke wheels ................................ 6-16
Adjusting the clutch lever free
play ............................................. 6-16
Adjusting the brake lever free play ............................................. 6-17
Adjusting the brake pedal height and free play............................... 6-18
Checking the shift pedal ................ 6-19
Brake light switches ....................... 6-19
Checking the front brake pads and rear brake shoes ................ 6-20
Checking the brake fluid level ........ 6-20
Changing the brake fluid ............... 6-21
Drive chain slack............................ 6-22
Cleaning and lubricating the drive chain ........................................... 6-23
Checking and lubricating the
cables ......................................... 6-24
Checking and lubricating the throttle grip and cable ................. 6-24
Checking and lubricating the brake and clutch levers .............. 6-25
Checking and lubricating the
brake pedal................................. 6-25
Checking and lubricating the
centerstand and sidestand ......... 6-26
Lubricating the swingarm pivots .... 6-26
Checking the front fork................... 6-27
Checking the steering .................... 6-27
Checking the wheel bearings......... 6-28
Battery ........................................... 6-282RD-9-E0.book 1 ページ ２０１３年１１月２８日　木曜日　午後４時１８分

2-1
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4
5
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7
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9
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11
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DESCRIPTION
EAU10411
Left view
1, 2 4
5, 6
3
7
8
1. Engine oil dipstick (page 6-9)
2. Engine oil filler cap (page 6-9)
3. Fuel tank cap (page 3-7)
4. Fuel cock (page 3-10)
5. Battery (page 6-28)
6. Fuse (page 6-29)
7. Shock absorber assembly spring preload adjusting ring (page 3-12)
8. Shift pedal (page 3-6)
2RD-9-E0.book 1 ページ ２０１３年１１月２８日　木曜日　午後４時１８分

INSTRUMENT AND CONTROL FUNCTIONS
3-2
1
234
5
6
7
8
9
10
11
12
To unlock the steering
Push the key in, and then turn it to
“OFF” while still pushing it.
EAU59680
(Parking)
The hazard lights and turn signal lights
can be turned on, but all other electrical
systems are off. The key can be re-
moved.
The steering must be locked before the
key can be turned to “ ”.NOTICE
ECA20760
Using the hazard or turn signal
lights for an extended length of time
may cause the battery to discharge.
EAU49395
Indicator ligh ts and warning
lights
EAU11021
Turn signal indicator light “ ”
This indicator light flashes when the
turn signal switch is pushed to the left or
right.
EAU11061
Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
1. Push.
2. Turn.12
1. Engine trouble warning light “ ”
2. Fuel level warning light “ ”
3. Neutral indicator light “ ”
4. High beam indicator light “ ”
5. Turn signal indicator light “ ”
4
2
15
3
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
1
2
3
4
567
8
9
10
11
12
EAU23292
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU40447
BatteryThe battery is located under the seat.
(See page 3-11.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery coupler connection needs to
be checked to make sure that it is se-
curely connected.
WARNING
EWA10761

Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al- ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan- tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt
medical attention.

Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.

KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possi ble if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
1. Battery
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
1
2
3
4
56
7
8
9
10
11
12 if the vehicle is equipped with optional
electrical accessories.
NOTICE
ECA16522
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional batterycharger will damage the battery.
To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “OFF” before discon-
necting the coupler.
[ECA16323]
2. If the battery will be stored for more than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in- stallation. NOTICE: When install-
ing the battery, be sure the key
is turned to “OFF” before con-
necting the coupler.
[ECA16931]
NOTICE
ECA16531
Always keep the battery charged.
Storing a discharged battery cancause permanent battery damage.
EAU59441
Replacing the fusesThe main fuse is located inside the bat-
tery coupler. (See page 6-28.)
If the main fuse is blown, replace it as
follows. 1. Turn the key to “OFF” and turn off all electrical circuits.
2. Remove the seat. (See page 3-11.)
3. Remove the battery by removing the battery band.1. Battery coupler
2. Main fuse
3. Spare main fuse
3
1
2
2RD-9-E0.book 29 ページ ２０１３年１１月２８日　木曜日　午後４時１８分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
1
2
3
4
567
8
9
10
11
12
4. Disconnect the battery coupler.
5. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
6. Connect the battery coupler.
7. Install the battery by installing the
battery band.
8. Install the seat.
9. Turn the key to “ON”.
10. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
The fuse box, which contains the fuses
for the individual circuits, is located un-
der the seat. (See page 3-11.) If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the seat. (See page 3-11.)
3. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
1. Battery
2. Battery band
1. Battery coupler
12
1
Specified fuse: 30.0 A1. Fuse box
1
1. Headlight fuse
2. Signaling system fuse
3. Ignition fuse
4. Backup fuse
5. Fuel injection system fuse
6. Parking lighting fuse
7. Spare fuse
12
3 4
5
7
6
2RD-9-E0.book 30 ページ ２０１３年１１月２８日　木曜日　午後４時１８分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-40
1
2
3
4
567
8
9
10
11
12
EAU60030
Troubleshooting chart
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Operate the kickstarter.4. Compression
There is compression.
There is no compression.
Have a Yamaha dealer check the vehicle.The engine does not start.
Have a Yamaha dealer check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug. Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the kickstarter.
If the engine does not
start, check the ignition.
With the key in the on
position, operate the turn
signal switch.2. Battery
The turn signal flashes
brightly.
The turn signal does
not flash or is weak.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the kickstarter.
2RD-9-E0.book 40 ページ ２０１３年１１月２８日　木曜日　午後４時１８分

MOTORCYCLE CARE AND STORAGE
7-4
1
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3
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5
678
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12
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro- tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING! To
prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-
gine over.
[EWA10952]
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 C (30 F) or more than 30
 C (90 F)]. For more information
on storing the battery, see page
6-28.TIPMake any necessary repairs beforestoring the motorcycle.
2RD-9-E0.book 4 ページ ２０１３年１１月２８日　木曜日　午後４時１８分

SPECIFICATIONS
8-2
1
2
3
4
5
6
789
10
11
12
4th: 0.917 (22/24)
5th:
0.778 (21/27)
Chassis:Frame type: Semi double cradle
Caster angle:
27.70 
Trail: 111 mm (4.4 in)Front tire:Type:
With tube
Size: 90/100-18M/C 54S
Manufacturer/model: METZELER/ME77 FrontRear tire:Type:With tube
Size: 110/90-18M/C 61S
Manufacturer/model:
METZELER/ME77
Maximum load: 150 kg (331 lb)
* (Total weight of rider, passenger, cargo and accessories)Tire air pressure (measured on cold
tires):Loading condition:0–90 kg (0–198 lb) Front:
175 kPa (1.75 kgf/cm
2, 25 psi)
Rear:
200 kPa (2.00 kgf/cm2, 29 psi)
Loading condition: 90–150 kg (198–331 lb)
Front:
200 kPa (2.00 kgf/cm2, 29 psi)
Rear:
225 kPa (2.25 kgf/cm2, 33 psi)
Front wheel:Wheel type: Spoke wheel
Rim size:
18x1.85Rear wheel:Wheel type:Spoke wheel
Rim size:
18x2.15Front brake:Type:Single disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Drum brake
Operation: Right foot operation
Front suspension:Type:
Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 150 mm (5.9 in)Rear suspension:Type:Swingarm
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
105 mm (4.1 in)Electrical system:Ignition system:TCI
Charging system:
AC magnetoBattery:Model:GT4B-5
Voltage, capacity:
12 V, 2.5 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage  quantity:Headlight:
12 V, 60.0 W/55.0 W  1
Tail/brake light: 12 V, 5.0 W/21.0 W  1
Front turn signal light:
12 V, 21.0 W  2
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10-1
1
2
3
4
5
6
7
8
91011
12
INDEX
AAir filter element, replacing ...................... 6-12
Auxiliary light bulb, replacing ................... 6-34BBattery ..................................................... 6-28
Brake and clutch levers, checking and lubricating .............................................. 6-25
Brake fluid, changing ............................... 6-21
Brake fluid level, checking ....................... 6-20
Brake lever ................................................ 3-6
Brake lever free play, adjusting ............... 6-17
Brake light switches ................................. 6-19
Brake pads and shoes, checking............. 6-20
Brake pedal ............................................... 3-6
Brake pedal, checking and lubricating ..... 6-25
Brake pedal height and free play, adjusting ................................................ 6-18CCables, checking and lubricating ............. 6-24
Care ........................................................... 7-1
Catalytic converter ..................................... 3-9
Centerstand and sidestand, checking and lubricating ....................................... 6-26
Clutch lever................................................ 3-5
Clutch lever free play, adjusting .............. 6-16DDecompression lever ............................... 3-11
Dimmer switch ........................................... 3-4
Drive chain, cleaning and lubricating ....... 6-23
Drive chain slack ..................................... 6-22EEngine break-in ......................................... 5-3
Engine idling speed, checking ................. 6-13
Engine oil and oil filter element.................. 6-9 Engine serial number ................................ 9-1
Engine stop switch .................................... 3-5
Engine trouble warning light ...................... 3-3
FFront fork, checking................................. 6-27
Fuel ........................................................... 3-7
Fuel cock ................................................. 3-10
Fuel consumption, tips for reducing .......... 5-3
Fuel level warning light .............................. 3-3
Fuel tank breather/overflow hose .............. 3-9
Fuel tank cap............................................. 3-7
Fuses, replacing ...................................... 6-29HHandlebar switches ................................... 3-4
Hazard switch............................................ 3-5
Headlight bulb, replacing......................... 6-31
High beam indicator light ........................... 3-3
Horn switch ............................................... 3-5IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-13
Indicator lights and warning lights ............. 3-2KKickstarter ............................................... 3-10MMain switch/steering lock .......................... 3-1
Maintenance and lubricatio
n, periodic....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-2NNeutral indicator light ................................ 3-2PPanel, removing and installing .................. 6-7 Parking.......................................................5-4
Part locations .............................................2-1
Pass switch ................................................3-4
SSafety information ......................................1-1
Seat ......................................................... 3-11
Shifting .......................................................5-2
Shift pedal ..................................................3-6
Shift pedal, checking................................ 6-19
Shock absorber assemblies, adjusting ....3-12
Sidestand .................................................3-12
Spark plug, checking .................................6-8
Specifications.............................................8-1
Speedometer unit ......................................3-3
Starting the engine.....................................5-1
Starting the engine, trouble........................5-2
Steering, checking ................................... 6-27
Storage ......................................................7-3
Swingarm pivots, lubricating .................... 6-26TTachometer................................................3-4
Tail/brake light bulb, replacing ................. 6-32
Throttle grip and cable, checking and
lubricating ..............................................6-24
Throttle grip free play, checking............... 6-13
Tires ......................................................... 6-14
Tool kit .......................................................6-2
Troubleshooting ....................................... 6-39
Troubleshooting chart ..............................6-40
Turn signal indicator light ...........................3-2
Turn signal light bul b, replacing ............... 6-33
Turn signal switch ......................................3-4VValve clearance ....................................... 6-13
2RD-9-E0.book 1 ページ ２０１３年１１月２８日　木曜日　午後４時１８分