water YAMAHA SUPERJET 2003 Owner's Manual

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3
EJU01040
OPERATION
Fuel and oil ............................................... 3-1
Gasoline ................................................. 3-1
2-stroke engine oil .................................. 3-2
Mixing fuel and oil .................................. 3-3
Filling the fuel tank ................................. 3-4
Pre-operation checks .............................. 3-5
Pre-operation check list ......................... 3-5
Pre-operation check points .................... 3-6
Operation ................................................ 3-13
Engine break-in .................................... 3-13
Starting the engine ............................... 3-15
Stopping the engine ............................. 3-18
Leaving the watercraft ......................... 3-18
Operating your watercraft .................... 3-19
Getting to know your watercraft ........... 3-19
Learning to operate your watercraft .... 3-19
Starting the watercraft .......................... 3-21
Operating positions .............................. 3-25
Capsized watercraft ............................. 3-26
Turning the watercraft .......................... 3-27
Stopping the watercraft ........................ 3-29
Beaching the watercraft ....................... 3-30
Rough water operation ........................ 3-30
Post-operation checks ......................... 3-31
Transporting .......................................... 3-33
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3-1
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Fuel and oil
EJU01911
Gasoline
WARNING@ GASOLINE AND ITS VAPORS ARE
HIGHLY FLAMMABLE AND EXPLOSIVE!

Do not smoke when refueling, and
keep away from sparks, flames, or
other sources of ignition.

Stop engine before refueling.

Refuel in a well-ventilated area with
the watercraft in a horizontal position.

Do not stand or sit on the watercraft
while refueling in case of fire.

Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with
dry rags. Always properly dispose of
gasoline-soaked rags.

Avoid overfilling the fuel tank. Stop fill-
ing when the fuel level just reaches the
bottom of the filler tube. Do not fill up
the filler tube because fuel expands as
it warms up and could overflow. If tem-
porarily leaving the watercraft with a
full fuel tank, do not leave it in direct
sunlight. Leave it in a well-ventilated
area with the watercraft in a horizontal
position.

Tighten the filler cap securely after
refueling.

If you should swallow some gasoline,
inhale a lot of gasoline vapor, or get
gasoline in your eyes, get immediate
medical attention.

If any gasoline spills onto your skin,
immediately wash with soap and
water. Change clothing if gasoline
spills on it.
@
CAUTION:@ Use only fresh gasoline that has been
stored in clean containers.
@
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3-4
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Filling the fuel tank
CAUTION:@ Be careful when refueling. Avoid getting
water or other contaminants in the fuel
tank. Contaminated fuel can cause poor
running or engine damage.
@
1. Lift the steering pole and support it with
the lock pin.
2. Remove the hood.
3. Open the fuel tank filler cap, and slowly
add the premixed fuel to the fuel tank.
4. Stop filling when the fuel level just
reaches the bottom of the filler tube.
NOTE:@
The hood must be removed in order to
watch the fuel level in the fuel tank while
adding fuel.

Be careful not to spill fuel or overfill the
tank.

Do not fill into the filler tube because fuel
could overflow.
@
Fuel tank capacity:
Total: 18 L (4.8 US gal, 4.0 Imp gal)
Reserve: 5.5 L
(1.45 US gal, 1.21 Imp gal)
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3-5
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Pre-operation checks
EJU01347
Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the
accompanying text in this chapter for details on how to perform the checks.
WARNING@ If any item in the pre-operation check list is not working properly, have it inspected
and repaired before operating the watercraft, otherwise an accident could occur.
@
NOTE:@ Pre-operation checks should be made thoroughly each time the watercraft is used. This pro-
cedure can be completed in a short time. It is worth the time spent to assure safety and reli-
ability.
@
ITEM ROUTINE PAGE
Engine compar tment Remove hood, ventilate fuel vapors and check
electrical connections3-6
Bilge Check for water and fuel residue and remove if
necessary3-7
Throttle Check that throttle lever springs back 3-10
Steering system Check for proper steering system operation 3-10
Fuel Check fuel level and add if necessary
Check hoses and tank for leakage3-6
Water separator Check for water and drain if necessary 3-7
Battery Check electrolyte level and battery condition 3-8
Hood Check that hood latches are secured 2-3
Hull/Deck Check hull for cracks or other damage—
Jet unit Check for debris and remove if necessary 3-11
Fire extinguisher Check condition and replace if necessary 3-9
Engine shut-off cord Check condition and replace if frayed or broken 3-11
Switches Check start switch, engine stop switch and
engine shut-off switch for proper operation when
watercraft is in the water 3-12
Cooling water pilot outlet Check that water is discharged while engine is
running and watercraft is in the water3-12
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3-7
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Water separator
Check the water separator 1 for water.
Normally the water separator is empty. The
water separator retains any water entering
through the fuel tank breather hose if the
watercraft is capsized.
If water remains in the water separator,
drain it by removing the drain screw 2.
Place a drain pan under the water separator
to catch the draining water or use a dry cloth
to soak up any water that could spill into the
watercraft. If any water spills into the water-
craft, be sure to wipe it up with a dry cloth.
Install the drain screw after draining the
water separator.
EJU01280
Bilge
Check for moisture and fuel residue in the
bilge.
Excessive water in the bilge can splash
into the carburetor and engine which could
cause engine damage.
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3-8
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Battery
Check the battery condition and the elec-
trolyte level.
Check that the battery leads are tightened
securely and there is no corrosion on the
battery terminals.
WARNING@ The battery must always be fully charged
and in good condition. Loss of battery
power may leave you stranded. Never
operate the watercraft if the battery does
not have sufficient power to start the
engine or if it shows any other signs of
decreased power.
@
Make sure that the breather hose is prop-
erly connected and that it is not damaged or
obstructed.
Make sure that the battery is securely
held in place.
1
Positive (+): Red lead
2
Negative (–): Black lead
3
Breather hose
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3-9
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Fire extinguisher
Check that there is a full fire extinguisher
on board. The fire extinguisher container 1
is on the hood under the steering pole.
To open the fire extinguisher container:
1. Grasp the tab 2, pull the band to the
rear, and then pull up.
2. Lift the container about 30 degrees from
the stored position.
3. Remove the cap to reach the fire extin-
guisher.
CAUTION:@ Do not force the fire extinguisher con-
tainer up more than 30 degrees from the
storage position, otherwise the container
or hood could be damaged.
@
To close the fire extinguisher container:
1. Reinstall the cap and tighten it securely
after inserting the fire extinguisher into
the container.
2. Reinstall the container on the hood and
secure it with the band.
NOTE:@
See the instructions supplied by the fire
extinguisher manufacturer for checking
the fire extinguisher. Always keep the
extinguisher in the fire extinguisher con-
tainer.

Always carry a fire extinguisher on board.
A fire extinguisher is not standard equip-
ment with this watercraft. If you do not
have one, contact a Yamaha dealer or a
fire extinguisher dealer to obtain one
meeting the proper specifications.
@
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3-11
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Jet unit
Carefully check the jet intake for weeds,
debris, or anything else that might restrict
the intake of water. If the intake is clogged,
cavitation could occur, reducing jet thrust,
and possibly damaging the jet pump.
In some cases, the engine may overheat
because of lack of cooling water, and dam-
age to the engine could result. Engine cool-
ing water is fed to the engine by the jet
pump. (See page 5-3 for jet intake cleaning
procedures.)
WARNING@
Keep away from intake grate while
engine is on. Items such as long hair,
loose clothing, or PFD straps can
become entangled in moving parts
resulting in severe injury or drowning.

Stop the engine and remove the clip
from the engine shut-off switch before
removing any debris or weeds, which
may have collected around the jet
intake.
@
EJU01059
Engine shut-off cord (lanyard)
Check that the engine shut-off cord is not
frayed or broken. If the cord is damaged,
replace it; never try to repair it or tie it
together.
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3-12
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Switches
Check the start switch 1, the engine stop
switch 2, and the engine shut-off switch 3
for proper operation.
To check these switches, place the water-
craft in the water to provide adequate cool-
ing. Start the engine, and then pull the
engine shut-off cord 5 to remove the clip 4
from the engine shut-off switch. Verify that
the engine stops immediately. (See pages
2-5 to 2-6 for information on proper opera-
tion of the start switch, the engine stop
switch and the engine shut-off switch.)
EJU01320
Cooling water pilot outlet
Check that water comes out from the out-
let while the engine is running and the
watercraft is in the water.
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3-13
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Operation
WARNING@ Before operating your watercraft,
become familiar with all controls. Con-
sult your Yamaha dealer about any con-
trols or functions you do not fully
understand. Failure to understand how
controls work could cause an accident or
prevent you from avoiding an accident.
@
EJU01284
Engine break-in
The engine break-in period is essential to
allow the various components of the engine
to wear and polish themselves to the correct
operating clearances. This ensures proper
performance and promotes longer compo-
nent life.
CAUTION:@
For the first 5 hours or 2 tankfuls of
operation, premix fuel and oil in a 25:1
ratio.

After break-in, premix fuel and oil in a
50:1 ratio for normal operation.
@
1. Launch the watercraft and start the
engine, and then board the watercraft.
2. Run the engine at the lowest possible
speed for 5 minutes.
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