steering YAMAHA SUPERJET 2003 Owners Manual

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EJU01007
FEATURES AND
FUNCTIONS
Location of main components .............. 2-1
Operation of controls and other
functions ................................................... 2-3
Hood ....................................................... 2-3
Fuel tank filler cap .................................. 2-4
Fuel cock knob ....................................... 2-4
Engine stop switch ................................. 2-5
Engine shut-off switch ............................ 2-5
Choke knob ............................................ 2-6
Throttle lever .......................................... 2-6
Start switch ............................................. 2-6
Cooling water pilot outlet ....................... 2-7
Steering system ..................................... 2-7
Steering pole .......................................... 2-8
Engine overheat warning system .......... 2-9
Storage pouch ...................................... 2-10
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2-1
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EJU01008
Location of main components
1Rope hole
Use to attach rope for transporting, mooring or
towing the watercraft in an emergency.
2Storage pouch
3Steering pole
Adjusts to suit operator’s riding posture.
4Handlebars
Use to control direction.
5Riding tray
Stand or kneel here for balance.
6Fuel tank filler cap
7Hood
8Steering cover9Hood latch
Locks the hood.
0Jet thrust nozzle
Changes the direction of jet thrust according
to handlebar position.
ACooling water pilot outlet
Use to verify cooling water flow.
BIntake grate
Prevents debris from getting into the jet pump.
CJet intake
DRide plate
EDrive shaft
Transmits power from the engine to the jet
pump.
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2-3
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Operation of controls and
other functions
EJU01272
Hood
The hood is secured at the rear by a
latch.
Lift the steering pole and support it with
the lock pin before removing the hood.
To remove the hood:
1. Turn the latch knob 1 to the open posi-
tion, and then pull up on the hood
latch2 to unlatch the hood.
2. Grasp the hood using the handgrips 3
provided at the front and rear side of the
hood. Lift the hood up and to the rear to
remove it.
To install the hood:
1. Position the hood on the deck so the two
projections at the front of the hood fit
under the two stays on the deck.
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2-7
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Cooling water pilot outlet
This watercraft is equipped with a cooling
water pilot outlet.
When the engine is running, cooling
water is circulated in the engine, and then it
is discharged from the pilot outlet.
To check for proper operation of the cool-
ing system, check that water is being dis-
charged from the pilot outlet. If water is not
being discharged from the outlet, cooling
water may not be circulating in the engine.
When this occurs, stop the engine and
check for the cause. (See pages 2-9 and 5-3
for further instructions.)
NOTE:@ If the cooling water passages are dry, it will
take about 20 seconds for the water to reach
the outlet after the engine is started.
@
EJU01021
Steering system
Your watercraft can be steered by turning
the handlebars 1 the same direction you
wish to travel.
When the handlebars are turned, the
angle of the jet thrust nozzle 2 is changed,
and the direction of the watercraft is
changed accordingly. Since the strength of
the jet thrust determines the speed and
direction of a turn, the throttle must always
be open when attempting a turn, except at
trolling speed.
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2-8
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Steering pole
The steering pole varies in height with the
operator’s posture, enabling the operator to
assume various riding positions.
When removing the hood for pre-opera-
tion checks, maintenance, etc., lift the steer-
ing pole 1 and use the lock pin 2 to
support it. Move the lock pin into the detent.
Make sure the lock pin is returned to the
stowed position after installing the hood.
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3-4
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Filling the fuel tank
CAUTION:@ Be careful when refueling. Avoid getting
water or other contaminants in the fuel
tank. Contaminated fuel can cause poor
running or engine damage.
@
1. Lift the steering pole and support it with
the lock pin.
2. Remove the hood.
3. Open the fuel tank filler cap, and slowly
add the premixed fuel to the fuel tank.
4. Stop filling when the fuel level just
reaches the bottom of the filler tube.
NOTE:@
The hood must be removed in order to
watch the fuel level in the fuel tank while
adding fuel.

Be careful not to spill fuel or overfill the
tank.

Do not fill into the filler tube because fuel
could overflow.
@
Fuel tank capacity:
Total: 18 L (4.8 US gal, 4.0 Imp gal)
Reserve: 5.5 L
(1.45 US gal, 1.21 Imp gal)
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3-5
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Pre-operation checks
EJU01347
Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the
accompanying text in this chapter for details on how to perform the checks.
WARNING@ If any item in the pre-operation check list is not working properly, have it inspected
and repaired before operating the watercraft, otherwise an accident could occur.
@
NOTE:@ Pre-operation checks should be made thoroughly each time the watercraft is used. This pro-
cedure can be completed in a short time. It is worth the time spent to assure safety and reli-
ability.
@
ITEM ROUTINE PAGE
Engine compar tment Remove hood, ventilate fuel vapors and check
electrical connections3-6
Bilge Check for water and fuel residue and remove if
necessary3-7
Throttle Check that throttle lever springs back 3-10
Steering system Check for proper steering system operation 3-10
Fuel Check fuel level and add if necessary
Check hoses and tank for leakage3-6
Water separator Check for water and drain if necessary 3-7
Battery Check electrolyte level and battery condition 3-8
Hood Check that hood latches are secured 2-3
Hull/Deck Check hull for cracks or other damage—
Jet unit Check for debris and remove if necessary 3-11
Fire extinguisher Check condition and replace if necessary 3-9
Engine shut-off cord Check condition and replace if frayed or broken 3-11
Switches Check start switch, engine stop switch and
engine shut-off switch for proper operation when
watercraft is in the water 3-12
Cooling water pilot outlet Check that water is discharged while engine is
running and watercraft is in the water3-12
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3-6
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Pre-operation check points
EJU01278
Engine compartment
Ventilate the engine compartment, before
each use. To ventilate the engine compart-
ment, lift the steering pole and support it
with the stopper pin, then remove the hood.
Put the hood aside for a few minutes to allow
any fuel vapors to escape. Also, check for
loose electrical connections.
WARNING@ Failure to ventilate the engine compart-
ment could result in fire or explosion. Do
not start the engine if there is a fuel leak
or loose electrical connection.
@
EJU01279
Fuel system
Check the fuel system for leakage, cracks
or malfunctions before each use. (See
page 4-10 for check points and correct pro-
cedures.)
1. Remove the fuel tank filler cap to release
any pressure that might have built up in
the fuel tank.
2. Remove the hood, and then check the
fuel level in the tank. Replenish if neces-
sary. (See page 3-4 for filling instruc-
tions.)
3. Close the fuel tank filler cap securely.
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3-9
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Fire extinguisher
Check that there is a full fire extinguisher
on board. The fire extinguisher container 1
is on the hood under the steering pole.
To open the fire extinguisher container:
1. Grasp the tab 2, pull the band to the
rear, and then pull up.
2. Lift the container about 30 degrees from
the stored position.
3. Remove the cap to reach the fire extin-
guisher.
CAUTION:@ Do not force the fire extinguisher con-
tainer up more than 30 degrees from the
storage position, otherwise the container
or hood could be damaged.
@
To close the fire extinguisher container:
1. Reinstall the cap and tighten it securely
after inserting the fire extinguisher into
the container.
2. Reinstall the container on the hood and
secure it with the band.
NOTE:@
See the instructions supplied by the fire
extinguisher manufacturer for checking
the fire extinguisher. Always keep the
extinguisher in the fire extinguisher con-
tainer.

Always carry a fire extinguisher on board.
A fire extinguisher is not standard equip-
ment with this watercraft. If you do not
have one, contact a Yamaha dealer or a
fire extinguisher dealer to obtain one
meeting the proper specifications.
@
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3-10
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Throttle
Squeeze and release the throttle lever
several times to make sure that there is no
hesitation in its travel. It should be smooth
over the complete range, and spring back to
the idle position when released.
WARNING@ Before starting the engine, always check
the operation of the throttle lever.
@
EJU01057
Steering system
Check for looseness in the handlebars.
Turn them as far as possible to the right
and left to make sure that operation is
smooth and unrestricted throughout the
whole range. Make sure that the jet thrust
nozzle also changes directions as the han-
dlebars are turned, and that there is no free
play between the handlebars and the jet
thrust nozzle.
EJU01281
Steering pole
Check for looseness in the steering pole.
Move it up and down to make sure operation
is smooth and unrestricted throughout the
whole range. Make sure the steering pole
does not have any side play.
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