engine YAMAHA SUPERJET 2022 Service Manual

Operation
56
EJU41062After removing the watercraft from
the water
ECJ01361
Do not run the engine for more than 15
seconds on land without supplying water,
otherwise the engine could overheat.
After operating and removing the watercraft
from the water, promptly discharge the re-
maining water from the cooling water pas-
sages.
To discharge water from the cooling water
passages:
(1) Make sure that the area around the wa- tercraft is clear, and then start the en-
gine.
(2) Discharge the remaining water out of the cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(3) Stop the engine.
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Care and storage
57
EJU37148
Post-operation careEWJ00332
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
After using the watercraft, always take it out
of the water, clean it, and store it. Leaving the
watercraft in the water for extended periods
will accelerate the rate of normal deteriora-
tion of the jet pump and hull. Marine organ-
isms and corrosion are some of the
conditions that can shorten the life of many
watercraft components.
EJU3351BFlushing the cooling water passagesECJ01361
Do not run the engine for more than 15
seconds on land without supplying water,
otherwise the engine could overheat.
Flush the cooling water passages to prevent
them from clogging with salt, sand, or dirt.
(1) Place the watercraft in a horizontal posi-tion.
(2) Remove the hood. (See page 26 for hood removal and installation procedures.) (3) Connect the garden hose adapter to a
garden hose.
(4) Loosen the flushing hose connector cap and remove it. Insert the garden hose
adapter into the flushing hose connector
by pushing and twisting it until it is se-
curely connected.
(5) Connect the garden hose to a water tap.
(6) Make sure that the area around the wa- tercraft is clear, and then start the en-
gine. Immediately after the engine starts,
turn the water supply on gradually until
1Garden hose adapter
2 Garden hose
1 Flushing hose connector
2 Flushing hose connector cap
3 Garden hose adapter
12
2
1
3
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Care and storage
58
water flows out continually from the
cooling water pilot outlet.
(7) Run the engine at idling speed for about 3 minutes watching the engine condition.
If the engine stops while flushing, turn
the water supply off immediately and
perform the procedure again from step 6.
NOTICE: Do not supply water to the
cooling water passages when the en-
gine is not running. The water could
flow back through the muffler into the
engine, causing severe engine dam-
age.
[ECJ00123]
(8) Turn the water supply off.
(9) Discharge the remaining water out of the cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(10) Stop the engine.
(11) Remove the garden hose adapter, and then securely install the flushing hose
connector cap by tightening it until it
stops.
(12) Securely install the hood in its original position.
EJU40746Cleaning the watercraft
(1) Remove the hood. (See page 26 for hoodremoval and installation procedures.)
(2) If the watercraft will be stored for a week or more, rustproof the internal engine
components to help prevent corrosion. (See page 61 for information on rust-
proofing the internal engine compo-
nents.)
(3) Rinse the engine and engine compart- ment with a small amount of water.
NOTICE: Do not use high-pressure
water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00572]
(4) Drain the water from the engine com- partment. (See page 35 for information
on draining the bilge water.)
(5) Wipe the engine and engine compart- ment with a dry cloth.
(6) Wash down the hull, deck, and jet pump with fresh water.
(7) Wipe the hull, deck, and jet pump with a dry cloth.
(8) Wipe all vinyl and rubber components, such as the engine compartment seals,
with a vinyl protectant.
(9) To minimize corrosion, spray metallic parts of the hull, deck, and engine with a
rust inhibitor.
(10) Allow the engine compartment to air dry completely before installing the hood.
(11) Securely install the hood in its original position.
EJU3368CBattery care
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft, check it, and then store it in a cool, dry
place.
EWJ00793
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
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Care and storage
60
(4) Store the battery in a cool, dry place.NOTICE: Storing the battery in an un-
charged condition can cause perma-
nent battery damage. Check the
battery periodically.
[ECJ00103]
To install the battery:
(1) Place the battery in the battery compart- ment and hook the battery bands onto
the holders.
(2) Connect the positive (+) battery lead (red) to the positive (+) battery terminal.
NOTICE: Reversal of the battery leads
will damage the electrical parts.
[ECJ00262]
(3) Connect the negative (–) battery lead (black) to the negative (–) battery termi-
nal.
(4) Make sure that the battery is securely held in place.
EJU33495
Long-term storageEWJ00332
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage.
However, the following procedures can be
performed easily by the owner.
EJU40763Cleaning
(1) Flush the cooling water passages. (See
page 57 for information on flushing the
cooling water passages.)
TIP:
If you will be storing the watercraft for a pro-
longed period, such as winter storage, top off
the fuel tank with fresh gasoline and add fuel
stabilizer and conditioner to the fuel tank ac-
cording to the manufacturer’s instruction be-
fore starting the engine.
(2) Clean the watercraft. (See page 58 for in-formation on cleaning the watercraft.)
Wax the hull with a non-abrasive wax.
EJU45730Lubrication
Use a suitable marine grease applicator and
spray a rust inhibitor between the inner and
outer cables to lubricate the cables and
purge out any dirt and moisture.
To keep moving parts sliding or rotating
smoothly, lubricate them with water-resistant
grease.
Recommended water-resistant grease:
YAMALUBE MARINE
GREASE/Yamaha Grease A
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Care and storage
61
Throttle cable
Steering cable ball joint (handlebar end)
and steering cable inner wire (handlebar
end)
TIP:
Disconnect the steering cable (handlebar
end) from the ball joint before lubricating.
Steering cable (jet thrust nozzle end) and
ball joint
TIP:
Disconnect the steering cable from the ball
joint before lubricating.
EJU45861RustproofingECJ01361
Do not run the engine for more than 15
seconds on land without supplying water,
otherwise the engine could overheat.
Spray metallic parts of the hull and engine
with a rust inhibitor.
To rustproof the internal engine components:
(1) Remove the hood. (See page 26 for hoodremoval and installation procedures.)
(2) While loosening the clamp, remove the breather hose.
(3) Make sure that the area around the wa- tercraft is clear, and then start the engine
in a well-ventilated area.
(4) Run the engine at a fast idle.
(5) Quickly spray as much rust inhibitor as possible into the air intake duct through
the breather hose joint. Keep spraying
until the engine stalls (or a maximum of
15 seconds). WARNING! Do not pour or
spray gasoline, or any substance oth-
er than a rust inhibitor, into the air in-
take duct. Do not spray flammable
Recommended water-resistant grease:
YAMALUBE MARINE GREASE /
Ya m a h a G r e a s e A
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Care and storage
62
rust inhibitor products on engine sur-
faces while the engine is hot. Other-
wise, a fire or explosion could occur.
[EWJ02011]
(6) Install the breather hose, and fasten thebreather hose with the clamp.
(7) Securely install the hood in its original position.
1Breather hose
2 Clamp
3 Breather hose joint
4 Air intake duct
2
1
43
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Maintenance
63
EJU3376A
Maintenance
Periodic checks and lubrication will keep
your watercraft in the safest and most effi-
cient condition possible. Therefore, make
sure to carry out the periodic maintenance.
Safety is an obligation of the watercraft own-
er. Proper maintenance must be carried out
to keep the exhaust emission and sound lev-
els within the regulated limits. The most im-
portant points of watercraft inspection and
lubrication are explained on the following
pages.
See a Yamaha dealer for genuine Yamaha re-
placement parts and optional accessories
designed for your watercraft.
Remember, failures that are the result of the
installation of parts or accessories which are
not qualitatively equivalent to genuine
Yamaha parts are not covered by the limited warranty.
Maintenance, replacement, or repair of
the emission control devices and system
may be performed by any marine SI engine
repair establishment or individual. War-
ranty repair, however, must be performed
at an authorized Yamaha marine dealer-
ship.
EWJ00312
Be sure to turn off the engine when you
perform maintenance unless otherwise
specified. If you are not familiar with ma-
chine servicing, this work should be done
by a Yamaha dealer or other qualified me-
chanic.
EJU3433AAdjusting the steering friction
The amount of friction in the steering can be
adjusted to suit operator preference. To adjust the steering friction:
(1) Lift the steering pole and support it with
the lock pin.
(2) Remove the plastic fasteners, and then remove the handlebar cover.
(3) Turn the handlebars so that the left han- dlebar grip is facing down.
1Steering pole
1 Lock pin
1 Plastic fastener
2 Handlebar cover
1
1
12
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Maintenance
66
EJU43103Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “ √” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page
10 hours 50 hours
or 12
months *1 100
hours or 12
months *1 200
hours or 24
months *1
Fuel line Check fuel hoses and
clamps
√
—
Fuel filler cap/Wa-
ter separator Check O-rings for cracks
and deformation
√
—
Fuel tank Check installation and
straps
√
—
Water inlet strainer Check for clogs and dam-
age
√
—
Cooling water hos-
es Check for damage and
leakage, and check
clamps
√
—
Engine oil Replace √√ 68
Oil filter Replace √68
Spark plugs Check √√ —
Battery Check state of charge,
terminals and bands
√
—
Battery leads Check terminals √—
Steering master Check and adjust √√ —
Steering cable Check exterior and con-
nections, and lubricate
√
—
Air intake hoses Check for damage, and
check clamps
√
—
Throttle body Lubricate throttle valve √—
Exhaust system Check for exhaust leak-
age, and check hoses and
clamps √
—
Breather hose Check breather hose and
clamps
√
—
Impeller Check for bends, dam-
age, and foreign material
√
—
Drive shaft spline Check for damage and lu-
bricate splines √
—
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Maintenance
67
*1: Whichever comes first.
*2: Check every 200 hours.
Perform the pre-operation checks and post-operation checks before performing periodic
maintenance.
Jet pump bearingsCheck bearings and
grease condition
√
—
Jet thrust nozzle Check movement, and lu-
bricate
√
—
Handlebar pivot
shaft Check and adjust
√√ —
Steering friction Check and adjust √√ —
Throttle cable Check and adjust √√ —
Jet vacuum bilge Check hoses for clogs
and damage, check
clamps, and clean bilge
strainer
√
—
Stern drain plugs Check O-rings √—
Anode Check for corrosion, and
clean
√
*2 —
Valve clearance Check and adjust √ *2 —
Rubber coupling Check for cracks, inden-
tations, looseness, and
noise √
—
Engine mount Check for damage and
peeling
√
—
Nuts and bolts Check √√ —
Item
OperationInitial Thereafter every
Page
10 hours 50 hours
or 12
months *1 100
hours or 12
months *1 200
hours or 24
months *1
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Maintenance
68
EJU36943Engine oil and oil filterEWJ00341
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
ECJ00992
Do not run the engine with too much or not
enough oil in the engine, otherwise the en-
gine could be damaged.
It is recommended to have a Yamaha dealer
change the engine oil and the engine oil filter.
However, if you choose to change the oil and
filter on your own, consult a Yamaha dealer.
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