YAMAHA SUV 1200 2003 Service Manual

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EJU01967
Handgrip
The handgrip 1 provides a handhold for
boarding the watercraft and for a spotter
when facing rearward.
WARNING@ Do not use the handgrip to lift the water-
craft. The watercraft could fall, which
could result in severe injury.
@
EJU01968
Side grips
The side grips 2 are used by the rear
passenger for support.
WARNING@ Do not use the side grips to lift the water-
craft. The watercraft could fall, which
could result in severe injury.
@
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EJU01220
Engine overheat warning
system
This model is equipped with an engine
overheat warning system.
If the engine starts to overheat, the warn-
ing light, the indicator for the water tempera-
ture symbol, and “W. T E M P” display begin to
blink, the buzzer sounds, and the engine
speed will be limited to about 3,400 r/min.
When this occurs, check for water dis-
charge at the cooling water pilot outlet. If
there is no discharge of water, reduce the
engine speed and beach the watercraft, and
then check the intake grate and impeller for
clogging.
WARNING@ Before attempting to remove weeds or
debris from the intake grate or impeller,
shut the engine off and remove the clip
from the engine shut-off switch. Severe
injury or death could result from coming
in contact with the rotating parts of the
jet pump.
@
CAUTION:@ If you cannot locate and correct the
cause of the overheating, consult a
Yamaha dealer. Continuing to operate at
higher speeds could result in severe
engine damage.
@
NOTE:@ Press any button on the multifunction meter
to stop the buzzer.
@
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EJU01221
Multifunction meter
This meter contains following functions for
help and convenience in operating the
watercraft.
1
“MODE” button
2
“SET” button
3
“CODE” setting buttons
4
Tachometer
5
Speedometer
6
Fuel meter
7
Engine oil meter
8
Display for Clock, Hour meter, Trip meter and
Trip timer
9
Warning light
0
Display for PADLOC and direction of warning
indicator
A
Battery warning indicator
B
Engine overheat warning indicator
C
Fuel warning indicator
D
Oil warning indicator
CAUTION:@
Do not run the engine at full throttle or
more than 15 seconds to check the
meter for operation on land. The
engine could overheat.

Use the specified resistor-type spark
plugs and caps, otherwise the meter
may function erratically.
@
NOTE:@ The demonstration mode display starts
showing after the engine starts. Then all dis-
plays light up and the buzzer sounds twice.
The meter will operate normally after a few
seconds. The current display will continue to
operate for 30 seconds after the engine
stops.
@
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EJU01222
PADLOC (Programmable
digital locking ignition)
This feature is provided to deter unautho-
rized use.
The function allows you to choose either
“START” or “LOCK” mode, as the situation
requires, much as you would use an ignition
key in a motor vehicle. If you have previously
chosen “LOCK” mode, the engine will not
start unless the right code is put in to select
“START” mode.
NOTE:@ If you do not use the PADLOC system, it is
unnecessary to perform the initial setting of
the PADLOC. In this case, the “START”
mode is automatically selected.
@
EJU01311
PADLOC initial setting
1. Remove the cover 1 in the front storage
compartment. Disconnect the blue con-
nector 2 behind the front storage com-
partment.
2. After the warning light turns on, press
the “MODE” button for at least 3 seconds
until the display shows “COdE.” You are
ready to set your code.
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3. Select your four-letter code by pressing
the “A/SET,” “B,” or “C” buttons in a
desired sequence.
NOTE:@ If you do not press a button for more than
10 seconds, the display automatically turns
off. This cancels the process of setting a
code.
@
4. After code setting is complete, the
buzzer will sound 3 times and the display
will show “SET.” Lastly, the display turns
off and the warning light turns on again.
After the meter has displayed this
sequence, connect the blue connector
again.
NOTE:@
Your own code is kept even if the battery
terminal is disconnected.

If you forget your own code, or if you want
to change the code, do this initial setting
procedure again from the beginning.
@
EJU01224
Selecting “PA D L O C” mode
Selecting the desired mode can only be
done after the initial setting has been done
and while the display is not lit.
1. Press the “MODE” button until the meter
displays the current mode, “START” or
“LOCK.”
2. With “START” or “LOCK” displayed,
press the “MODE” button continuously
for about 3 seconds until the display
changes to “COdE.”
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3. Enter your four-letter code by pressing
the “A/SET,” “B,” or “C” buttons in the
right sequence.
NOTE:@ If you do not press a button for more than
10 seconds, the display automatically turns
off. This cancels the process of selecting the
mode.
@
4. If the code entered is correct, the mode
will change from the previous mode to
either “START” or “LOCK.” Then the
mode display and buzzer will operate for
2 seconds.
NOTE:@
Once you select a mode, the mode will
not change unless you perform this mode
selection sequence again.

If the wrong code is entered, the mode
display shows “ERROR” for 2 seconds
and the buzzer will sound 5 times. Then
the display returns to “COdE.”
@
EJU01225
Tachometer
The engine speed (r/min) is displayed by
segments. Each segment indicates a 200 r/min
increment.
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EJU01226
Speedometer
The meter shows the watercraft speed
against water.
EJU01227
Fuel meter
The fuel meter is provided for convenient
fuel level checking while operating the
watercraft.
The fuel meter has 4 segments which
show the amount of fuel remaining in the
fuel tank.
NOTE:@ The indication of the segments differs
depending on your operating condition. Use
the meter as a reference.
@
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EJU01228
Engine oil meter
The engine oil meter is provided for con-
venient oil level checking while operating the
watercraft.
The engine oil meter has 3 segments
which show the amount of oil remaining in
the oil tank.
NOTE:@ The indication of the segments differs
depending on your operating condition. Use
the meter as a reference.
@
EJU01984
Clock
A 12-hour clock is provided in this meter.
To show the clock, press the “MODE” but-
ton until the display shows “CLOCK” while
the engine is running.
1. When the display shows “CLOCK,” press
the “MODE” button for at least
3 seconds.
2. The buzzer will sound once. The hour
display and “SET” start blinking. Then
press the “A/SET” button until the
desired hour is displayed.
3. Press the “MODE” button again.
4. The buzzer will sound once. The minute
display and “SET” start blinking. Then
press the “A/SET” button until the
desired minute is displayed.
5. Press the “MODE” button again.
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6. The buzzer will sound twice. The warn-
ing light and “SET” blink for 2 seconds.
Then the display turns to “CLOCK” and
shows the time.
NOTE:@ If the battery terminal is disconnected, the
clock will be reset to 12:00.
@
EJU01230
Hour meter
The hour meter is provided to make it
easy to follow the maintenance schedule.
The meter shows how many hours of
engine operation have elapsed since the
watercraft was new.
To show the hour meter, press the
“MODE” button until the display shows
“HOUR.M” while the engine is running.
EJU01231
Trip timer
The trip timer is provided for counting the
time traveled on a given trip.
To show the trip timer, press the “MODE”
button until the display shows “TRIP.T” while
the engine is running.
1
Minutes
2
Seconds
1. When the display shows “TRIP.T,” press
the “A/SET” button to start counting. The
buzzer will sound once.
2. Press the “A/SET” button again to stop
counting. The buzzer will sound once.
3. Press “MODE” button for at least 2 sec-
onds to set the time back to 00:00.
The buzzer will sound twice. The time
display and “TRIP.T” blink for 2 seconds.
Now it is ready to start counting.
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Tr i p m e t e r
A tripmeter is provided for measuring the
approximate distance traveled.
To show the tripmeter, press the “MODE”
button until the display shows “TRIP” while
the engine is running. After showing “TRIP,”
the display turns to “.KM.”
1. When the display shows “.KM,” press the
“MODE” button for at least 2 seconds.
2. The buzzer will sound twice. The warn-
ing light and “.KM” blink for 2 seconds,
and “000” is displayed. Now the meter
will start to measure the distance you
travel.
3. When the tripmeter begins measuring
the distance traveled, the “.” to the left of
“KM” on the display will blink.
NOTE:@ Measured distance may vary depending on
the water surface conditions, and wind direc-
tion. The measured distance should be used
for a reference.
@
EJU01232
Fuel warning indicator
If the fuel remaining in the tank drops to
about 17 L (4.5 US gal, 3.7 Imp gal), the
lowest fuel level segment, the fuel warning
indicator, “FUEL” and the warning light
begin to blink. The buzzer also starts sound-
ing intermittently.
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