wheel YAMAHA T105 2005 Owners Manual

22
PRE-OPERATION CHECKS
Before using this motorcycle, check the following points:
Item Routine Page
Fuel9Check fuel level/top up as required. 24
Engine oil9Check oil level/add oil as required. 25, 41~43
9Check operation, condition and free play. Adjust if necessary.
Front brake9Check fluid level and fluid leakage. Fill with DOT3 or DOT4 50~53
brake fluid if necessary. (T105SE)
Rear brake9Check operation and pedal free play. Adjust if necessary. 54
Throttle grip/Housing9Check for smooth operation. Lubricate/Adjust if necessary.—
Drive chain9Check chain slack and condition. Adjust if necessary. 56~59
Wheels/Tires9Check tire pressure, wear, damage and spoke tightness. 26~27
Control/Meter cable9Check for smooth operation. Lubricate if necessary.—
Brake and shift pedal shafts9Check for smooth operation. Lubricate if necessary. 60
Brake lever pivots9Check for smooth operation. Lubricate if necessary. 60
Center and sidestand pivots9Check for smooth operation. Lubricate if necessary. 60
Fittings/fasteners9Check all chassis fittings and fasteners.
—
9Tighten/Adjust, if necessary.
Lights and signals9Check for proper operation.—
Switches9Check for proper operation.—
Battery9Check fluid level, top-up with distilled water if necessary. 62~64
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2. Tire inspection
Always check the tires before operat-
ing the motorcycle. If center tread
depth reaches the limit as shown, if
the tire has a nail or glass fragments
in it, or if the side wall is cracked, con-
tact a Yamaha dealer immediately and
have the tire replaced.
w
It is dangerous to ride with a worn-out
tire. When a tire tread begins to show
lines, have a Yamaha dealer replace the
tire immediately. Brakes, tires, and related
wheel parts replacement should be left to
a Yamaha Service Technician.
27
1. Tread depth 2. Side wall 3. Wear indicator
SizeFRONT
2.25-17 33L
SizeREAR
2.50-17 38L
Minimum tire tread depth
1.0 mm
(front and rear)
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39
* Valve(s)Check valve clearance. Adjust if necessary.2222
Spark plug Check condition. Clean or replace if necessary.2222
Air filterClean. Replace if necessary.22
* CarburetorCheck idle speed/stater operation.
2222
Adjust if necessary.
*
Fuel lineCheck fuel hose and vacuum pipe for cracks or
22
damage. Replace if necessary.
Engine oilReplace (Warm engine before draining).22EVERY 2,000 km
* Engine oil filterCheck/clean/replace if necessary2222
*Front brakeCheck operation, fluid level and fluid leakage.
22
(T105SE)Replace brake pads if necessary.
*Front brakeCheck operation and adjust brake lever free play.
22
(T105E)Replace brake shoes if necessary.
* Rear brakeCheck operation and adjust brake pedal free play.
22
Replace brake shoes if necessary.
Check rear arm assembly for looseness.
* Rear arm pivotCorrect if necessary. Moderately repack every.2
16,000 km***
* WheelsCheck balance/damage/runout/spoke tightness.
22
Replace if necessary.
* Wheel bearingsCheck bearing assembly for looseness/damage.
22 2
Replace if damaged.
INITIAL EVERY
ITEM REMARKS
500 km 2,000 km 4,000 km 8,000 km
PERIODIC MAINTENANCE/LUBRICATION
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*: It is recommended that these items be serviced by a Yamaha dealer.
**: Medium weight wheel bearing grease. (bearing type)
***: Lithium soap base grease. (bush type)
40
Check bearing assembly for looseness.
* Steering bearingCorrect if necessary. Moderately repack every22
8,000 km. **
* Front forksCheck operation/oil leakage. Repair if necessary.22
* Rear shock absorberCheck operation/oil leakage. Repair if necessary.22
Drive chainCheck chain slack/alignment. Adjust if necessary.
EVERY 500 km
Clean and lube.
*
Fittings/FastenersCheck all chassis fitting and fasterners.
2222
Correct if necessary.
* Centerstand and
Check operation. Repair if necessary.2222
sidestand
* BatteryCheck specific gravity. Check that the breather
22
pipe is working properly. Correct if necessary
INITIAL EVERY
ITEM REMARKS
500 km 2,000 km 4,000 km 8,000 km
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Rear brake adjustment
The rear brake pedal free play should be
adjusted to 20~30 mm at the brake pedal
end. Turn the adjuster on the brake rod
clockwise to reduce play or counterclock-
wise to increase play.
EUU69800
w
1. The rear brake pedal adjustment must
be checked whenever the chain is ad-
justed or the rear wheel is removed
and then reinstalled.
2. Check the operation of the brake light
after adjusting the rear brake.
54
A. Free play: 20~30 mm
1Adjuster
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EAI40001
Drive chain slack check
EUU04801
NOTE:
Spin the wheel several times and find the
tightest position of the chain. Check and/or
adjust the chain slack while it’s in this tight-
est position.
Inspect the drive chain when the motorcy-
cle is on the centerstand. Check the slack at
the position shown in the illustration.
Normal slack is approximately 20~30 mm.
If the slack exceeds 30 mm, adjust it.
56
a. Drive chain slack: 20~30 mm
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Drive chain slack adjustment
1. Loosen the rear brake adjuster.
2. Loosen the axle nut.
3. Loosen the sprocket shaft nut and the
axle nut.
4. To tighten the chain, turn the chain ad-
juster clockwise. To loosen the chain,
turn the adjuster counterclockwise and
push the wheel forward. Turn each ad-
juster exactly the same amount to main-
tain correct axle alignment. There are
marks on each side of the swingarm and
a match mark on each chain puller. Use
these marks to align the rear wheel.
EUU33301
cC
Too little chain slack will overload the en-
gine and other vital parts. Keep the slack
within the specified limits.
57
1Rear brake adjuster2Axle nut
1Axle nut2Sprocket shaft nut
3Chain puller4Chain adjuster
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EAK00000
CLEANING AND
STORAGE
EAK01302*
A. CLEANING
Frequent, thorough cleaning of your mo-
torcycle will not only enhance its appear-
ance but will improve its general perfor-
mance and extend the useful life of many
components.
1. Rinse the dirt and degreaser off with a
garden hose.
EUU34602
cC
Excessive hose pressure may cause water
seepage and deterioration of wheel bear-
ings, front fork, brakes, transmission seals
and electrical parts.
2. After cleaning the motorcycle, dry all
surfaces with a chamois, clean towel,
or soft absorbent cloth.3. Dry the chain and lubricate it to pre-
vent rust.
4. Automotive-type wax may be applied
to all painted and chrome-plated sur-
faces. When finished, start the engine
and let it idle for several minutes.
EAK00700
B. STORAGE
Long term storage (60 days or more) of
your motorcycle will require some preven-
tive procedures to guard against deteriora-
tion. After thoroughly cleaning the motor-
cycle, prepare for storage as follows:
1. Drain the fuel tank, fuel lines, and car-
buretor float bowl(s).
2. Remove the empty fuel tank, pour a
cup of SAE 10W30 or 20W40 motor oil
in the tank, shake the tank to coat the
inner surfaces thoroughly and drain
off the excess oil. Reinstall the tank.
67
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3. Remove the drive chain. Thoroughly
clean the chain with solvent and lubri-
cate it. Reinstall the chain or store it in
a plastic bag (tied to frame for safe-
keeping).
4. Lubricate all control cables.
5. Block up the frame to raise both
wheels off the ground.
6. Tie a plastic bag over the exhaust pipe
outlet to prevent moisture from enter-
ing.
7. If storing in a humid or salt-air atmos-
phere, coat all exposed metal surfaces
with a light film of oil. Do not apply oil
to any rubber parts or the seat cover.
8. Remove the battery and charge it.
Store it in a dry place and recharge it
once a month. Do not store the bat-
tery in an excessively warm or cold
place (less than 0°C (32°F) or more
than 30°C (86°)).
EUU05800
NOTE:
Make any necessary repairs before storing
the motorcycle.
68
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69
Model T105E/T105SE
Dimensions:
Overall length 1,870 mm
Overall width 655 mm
Overall height 1,050 mm
Seat height 755 mm
Wheelbase 1,190 mm
Minimum ground clearance 130 mm
Basic weight:
With oil and full fuel tank 96 kg (T105E)
101 kg (T105SE)
Minimum turning radius: 1,800 mm
Engine:
Type Air cooled 4 stroke, SOHC
Cylinder arrangement Forward inclined single cylinder
Displacement 101.8 cm
3
Bore ×stroke 49.0 ×54.0 mm
Compression ratio 9.0 : 1
Starting system Electric and kick starter
Lubrication system: Wet sump
SPECIFICATIONS
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