brake light YAMAHA T110C 2013 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator lights ................................3-2
Speedometer unit ...........................3-3
Fuel gauge ......................................3-3
Handlebar switches ........................3-3
Shift pedal .......................................3-4
Brake lever .....................................3-4
Brake pedal ....................................3-5
Fuel tank cap ..................................3-5
Fuel .................................................3-6
Catalytic converters ........................3-7
Starter (choke) lever .......................3-7
Kickstarter .......................................3-8
Seat ................................................3-8
Helmet holders ...............................3-8
Storage compartment .....................3-9
Carrier ...........................................3-10
Sidestand (for sidestand-equipped
models) .....................................3-10FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing the
cowling and panel ....................... 6-7
Checking the spark plug ................. 6-8
Engine oil ....................................... 6-9
Cleaning the air filter element ...... 6-11
Adjusting the carburetor ............... 6-12
Adjusting the engine idling
speed ........................................ 6-12
Checking the throttle grip free
play ........................................... 6-13Valve clearance ........................... 6-13
Tires ............................................. 6-14
Cast wheels ................................. 6-16
Checking the brake lever free
play ........................................... 6-16
Adjusting the brake pedal free
play ........................................... 6-17
Checking the shift pedal .............. 6-17
Brake light switches ..................... 6-18
Checking the front brake pads and
rear brake shoes ...................... 6-18
Checking the brake fluid level ...... 6-19
Changing the brake fluid .............. 6-20
Drive chain slack .......................... 6-20
Cleaning and lubricating the drive
chain ......................................... 6-22
Checking and lubricating the
cables ....................................... 6-23
Checking and lubricating the
throttle grip and cable ............... 6-23
Checking and lubricating the
brake lever ................................ 6-23
Checking and lubricating the
brake pedal ............................... 6-24
Checking and lubricating the
centerstand and sidestand
(for sidestand-equipped
models) ..................................... 6-24
Lubricating the swingarm
pivots ........................................ 6-25
Checking the front fork ................. 6-25U40BE2E0.book Page 1 Wednesday, October 10, 2012 8:01 AM

TABLE OF CONTENTS
Checking the steering ................... 6-26
Checking the wheel bearings ....... 6-26
Battery .......................................... 6-26
Replacing the fuse ........................ 6-28
Replacing the headlight bulb ........ 6-28
Replacing the tail/brake light
bulb ........................................... 6-29
Replacing a front turn signal light
bulb ........................................... 6-30
Replacing a rear turn signal light
bulb ........................................... 6-31
Replacing the license plate light
bulb ........................................... 6-31
Replacing an auxiliary light bulb ... 6-32
Front wheel ................................... 6-33
Rear wheel ................................... 6-35
Troubleshooting ............................ 6-37
Troubleshooting chart ................... 6-38
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ...........................................7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1
U40BE2E0.book Page 2 Wednesday, October 10, 2012 8:01 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU12400
Dimmer switch “ / ”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
EAU12460
Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the center
position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU12500
Horn switch “ ”
Press this switch to sound the horn.
EAU12711
Start switch “ ”
Push this switch to crank the engine
with the starter. See page 5-1 for start-
ing instructions prior to starting the en-
gine.
EAU37461
Shift pedal The shift pedal is located on the left
side of the motorcycle. This motorcycle
is equipped with a constant-mesh 4
speed transmission.TIPUse your toes to shift up and your heel
to shift down.
EAU12891
Brake lever The brake lever is located on the right
side of the handlebar. To apply the front
brake, pull the lever toward the throttle
grip.
1. Shift pedal
2. Neutral position
1
2
21
2
3
4 N
N3
2
1 4
1. Brake lever
1
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Control cables Make sure that operation is smooth.
Lubricate if necessary.6-23
Drive chain Check chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary.6-20, 6-22
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-14, 6-16
Shift pedal Make sure that operation is smooth.
Correct if necessary.6-17
Brake pedal Make sure that operation is smooth.
Lubricate pedal pivoting point if necessary.6-24
Brake lever Make sure that operation is smooth.
Lubricate lever pivoting point if necessary.6-23
Centerstand, sidestand (for
sidestand-equipped models) Make sure that operation is smooth.
Lubricate pivots if necessary.6-24
Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switches Check operation.
Correct if necessary.— ITEM CHECKS PAGE
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU18660
TIP●
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
●
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.
18 Engine oil Change. (See page 6-9.)
Check oil level and vehicle for oil
leakage.√Every 3000 km (1800 mi)
19*Front and rear brake
switches Check operation.√√√√√√
20Moving parts and
cables Lubricate.√√√√√
21*Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing.√√√√√
22*Lights, signals and
switches Check operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
6
EAU39813
Adjusting the brake pedal free
play The brake pedal free play should mea-
sure 20.0–30.0 mm (0.79–1.18 in) at
the brake pedal end as shown. Period-
ically check the brake pedal free play
and, if necessary, adjust it as follows.
To increase the brake pedal free play,
turn the brake pedal free play adjusting
nut at the brake rod in direction (a). To
decrease the brake pedal free play,
turn the adjusting nut in direction (b).
WARNING
EWA10680
●
After adjusting the drive chain
slack or removing and installing
the rear wheel, always check the
brake pedal free play.
●
If proper adjustment cannot be
obtained as described, have a
Yamaha dealer make this ad-
justment.
●
After adjusting the brake pedal
free play, check the operation of
the brake light.
EAU44820
Checking the shift pedal The operation of the shift pedal should
be checked before each ride. If opera-
tion is not smooth, have a Yamaha
dealer check the vehicle.
1. Brake pedal free play
1
1. Brake pedal free play adjusting nut
(a)(b)
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
EAU22294
Brake light switches The brake light, which is activated by
the brake pedal and brake lever, should
come on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows, but the front
brake light switch should be adjusted
by a Yamaha dealer.
1. Remove panel A. (See page 6-7.)
2. Turn the rear brake light switch ad-
justing nut while holding the rear
brake light switch in place. To
make the brake light come on ear-
lier, turn the adjusting nut in direc-tion (a). To make the brake light
come on later, turn the adjusting
nut in direction (b).
3. Install the panel.
EAU22380
Checking the front brake pads
and rear brake shoes The front brake pads and the rear brake
shoes must be checked for wear at the
intervals specified in the periodic main-
tenance and lubrication chart.
EAU22430
Front brake pads
Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
1. Rear brake light switch
2. Rear brake light switch adjusting nut
21
(a) (b)
1. Brake pad wear indicator groove
1
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6 5. Tighten both locknuts, and then
tighten the axle nut and brake
torque rod nut to their specified
torques.
TIPWhen tightening the axle nut, hold the
wheel axle with a wrench to keep it from
turning.6. Adjust the brake pedal free play.
(See page 6-17.) WARNING! Af-
ter adjusting the brake pedal
free play, check the operation of
the brake light.
[EWA16080]
7. Make sure that the drive chain pull-
ers are in the same position, the
drive chain slack is correct, and
the drive chain moves smoothly.
EAU23016
Cleaning and lubricating the
drive chain The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10583
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.1. Remove all dirt and mud from the
drive chain with a brush or cloth.TIPFor a thorough cleaning, have a
Yamaha dealer remove the drive chain
and soak it in solvent.2. Spray Yamaha Chain and Cable
Lube or a high-quality spray-type
drive chain lubricant on the entire
chain, making sure that all side
plates and rollers have been suffi-
ciently oiled.
1. Alignment marks
2. Drive chain slack adjusting nut
3. Drive chain pullerTightening torques:
Locknut:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Axle nut:
60 Nm (6.0 m·kgf, 43 ft·lbf)
Brake torque rod nut:
19 Nm (1.9 m·kgf, 14 ft·lbf)13
2
(a)
(b)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
61. Remove cowling A. (See page
6-7.)
2. Remove the headlight bulb cover.
3. Remove the headlight bulb holder
(together with the bulb) by turning
it counterclockwise.4. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
5. Place a new bulb into the holder,
push it in, and then turn it clock-
wise until it stops.
6. Install the bulb holder (together
with the bulb) by turning it clock-
wise.
7. Install the headlight bulb cover.
8. Install the cowling.
9. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU47660
Replacing the tail/brake light
bulb 1. Remove the tail/brake light outer
lens by removing the screws.
2. Remove the inner lens by pulling it
out.
1. Do not touch the glass part of the bulb.
1. Headlight bulb cover
1
1
1. Headlight bulb holder
2. Headlight bulb
1
2
1. Outer lens
2. Screw
1. Inner lens
21
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
6 3. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Place the inner lens in the original
position, and then install the outer
lens by installing the screws.
NOTICE: Do not overtighten the
screws, otherwise the lens may
break.
[ECA10681]EAU47741
Replacing a front turn signal
light bulb 1. Remove cowling A. (See page
6-7.)
2. Remove the turn signal light bulb
socket (together with the bulb) by
turning it counterclockwise.
3. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the
bulb) by turning it clockwise.
6. Install the cowling.
1. Tail/brake light bulb
1
1. Turn signal light bulb socket
1
1. Turn signal light bulb
1
U40BE2E0.book Page 30 Wednesday, October 10, 2012 8:01 AM