brake pads YAMAHA T110C 2014 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2014, Model line: T110C, Model: YAMAHA T110C 2014Pages: 82, PDF Size: 2.06 MB
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TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator lights ................................3-2
Speedometer unit ...........................3-3
Fuel gauge ......................................3-3
Handlebar switches ........................3-3
Shift pedal .......................................3-4
Brake lever .....................................3-4
Brake pedal ....................................3-5
Fuel tank cap ..................................3-5
Fuel .................................................3-6
Catalytic converters ........................3-7
Starter (choke) lever .......................3-7
Kickstarter .......................................3-8
Seat ................................................3-8
Helmet holders ...............................3-8
Storage compartment .....................3-9
Carrier ...........................................3-10
Sidestand (for sidestand-equipped
models) .....................................3-10FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing the
cowling and panel ....................... 6-7
Checking the spark plug ................. 6-8
Engine oil ....................................... 6-9
Cleaning the air filter element ...... 6-11
Adjusting the carburetor ............... 6-12
Adjusting the engine idling
speed ........................................ 6-12
Checking the throttle grip free
play ........................................... 6-13Valve clearance ........................... 6-13
Tires ............................................. 6-14
Cast wheels ................................. 6-16
Checking the brake lever free
play ........................................... 6-16
Adjusting the brake pedal free
play ........................................... 6-17
Checking the shift pedal .............. 6-17
Brake light switches ..................... 6-18
Checking the front brake pads and
rear brake shoes ...................... 6-18
Checking the brake fluid level ...... 6-19
Changing the brake fluid .............. 6-20
Drive chain slack .......................... 6-20
Cleaning and lubricating the drive
chain ......................................... 6-22
Checking and lubricating the
cables ....................................... 6-23
Checking and lubricating the
throttle grip and cable ............... 6-23
Checking and lubricating the
brake lever ................................ 6-23
Checking and lubricating the
brake pedal ............................... 6-24
Checking and lubricating the
centerstand and sidestand
(for sidestand-equipped
models) ..................................... 6-24
Lubricating the swingarm
pivots ........................................ 6-25
Checking the front fork ................. 6-25U40BE2E0.book Page 1 Wednesday, October 10, 2012 8:01 AM
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15597
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-6
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-9
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage.6-18, 6-19
Rear brake Check operation.
Check pedal free play.
Adjust if necessary.6-17, 6-18
Throttle grip Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing.6-13, 6-23
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU17718
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1 Air filter element Clean.√√
Replace.√√
2*Front brake Check operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
3*Rear brake Check operation and adjust brake
pedal free play.√√√√√√
Replace brake shoes. Whenever worn to the limit
4*Brake hose Check for cracks or damage.
Check for correct routing and
clamping.√√√√√
Replace. Every 4 years
5*Brake fluid Replace. Every 2 years
6*Wheels Check runout and for damage.√√√√
7*Tires Check tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
8*Wheel bearings Check bearing for looseness or
damage.√√√√
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
EAU22294
Brake light switches The brake light, which is activated by
the brake pedal and brake lever, should
come on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows, but the front
brake light switch should be adjusted
by a Yamaha dealer.
1. Remove panel A. (See page 6-7.)
2. Turn the rear brake light switch ad-
justing nut while holding the rear
brake light switch in place. To
make the brake light come on ear-
lier, turn the adjusting nut in direc-tion (a). To make the brake light
come on later, turn the adjusting
nut in direction (b).
3. Install the panel.
EAU22380
Checking the front brake pads
and rear brake shoes The front brake pads and the rear brake
shoes must be checked for wear at the
intervals specified in the periodic main-
tenance and lubrication chart.
EAU22430
Front brake pads
Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
1. Rear brake light switch
2. Rear brake light switch adjusting nut
21
(a) (b)
1. Brake pad wear indicator groove
1
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-19
6indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU22540
Rear brake shoes
The rear brake is provided with a wear
indicator, which allows you to check the
brake shoe wear without having to dis-
assemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha
dealer replace the brake shoes as a
set.
EAU37002
Checking the brake fluid level Before riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
WARNING
EWA15980
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
●
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.
●
Clean the filler cap before re-
moving. Use only DOT 3 or DOT
4 brake fluid from a sealed con-
tainer.
●
Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
●
Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 3 or DOT 4 may
result in a harmful chemical re-
action.
●
Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
NOTICE
ECA17640
Brake fluid may damage painted sur-
faces or plastic parts. Always clean
up spilled fluid immediately.
1. Brake shoe wear limit line
2. Brake shoe wear indicator
2 1
1. Minimum level markSpecified brake fluid:
DOT 3 or DOT 4
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
6 As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
EAU22722
Changing the brake fluid Have a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the brake master cylinder and caliper
as well as the brake hose replaced at
the intervals listed below or whenever
they are damaged or leaking.●
Oil seals: Replace every two
years.
●
Brake hose: Replace every four
years.
EAU22760
Drive chain slack The drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU47681
To check the drive chain slack
1. Place the motorcycle on the cen-
terstand.
2. Shift the transmission into the neu-
tral position.
3. Remove the drive chain slack
check hole cap.
4. Measure the drive chain slack as
shown.1. Drive chain slack check hole cap
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-33
6
EAU24360
Front wheel
EAU55220
To remove the front wheel
WARNING
EWA10821
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.1. Place the motorcycle on the cen-
terstand.
2. Remove the rubber cap, and then
loosen the wheel axle nut.
3. Disconnect the speedometer ca-
ble from the front wheel.4. Remove the wheel axle nut and
the washer.
5. Pull the wheel axle out, and then
remove the wheel. NOTICE: Do
not apply the brake after the
wheel has been removed to-gether with the brake disc, oth-
erwise the brake pads will be
forced shut.
[ECA11071]
EAU55200
To install the front wheel
1. Install the speedometer gear unit
into the wheel hub so that the pro-
jection on the wheel hub fits in ei-
ther slot of the speedometer gear
unit.
1. Rubber cap
2. Wheel axle nut
12
1. Speedometer cable
1. Wheel axle nut
2. Washer
1
12
1. Wheel axle
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-34
6 2. Lift the wheel up between the fork
legs.
TIPMake sure that there is enough space
between the brake pads before insert-
ing the brake disc and that the retainer
in the speedometer gear unit fits over
the slot on the fork leg.
3. Insert the wheel axle, and then in-
stall the washer and the axle nut.
4. Tighten the axle nut to the speci-
fied torque.TIPWhen tightening the axle nut, hold the
wheel axle with a wrench to keep it from
turning.5. Take the motorcycle off the center-
stand.6. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
7. Place the motorcycle on the cen-
terstand.
8. Install the rubber cap.
9. Connect the speedometer cable.
1. Projection
2. Speedometer gear unit
3. Slot
2
3
1
1. Retainer
2. Slot
Tightening torque:
Axle nut:
39 Nm (3.9 m·kgf, 28 ft·lbf)
2
1
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INDEXAAir filter element, cleaning..................... 6-11
Auxiliary light bulb, replacing ................ 6-32BBattery................................................... 6-26
Brake fluid, changing ............................ 6-20
Brake fluid level, checking .................... 6-19
Brake lever .............................................. 3-4
Brake lever, checking and lubricating ... 6-23
Brake lever free play, checking ............. 6-16
Brake light switches .............................. 6-18
Brake pads and shoes, checking .......... 6-18
Brake pedal ............................................. 3-5
Brake pedal,
checking and lubricating ..................... 6-24
Brake pedal free play, adjusting............ 6-17CCables, checking and lubricating .......... 6-23
Carburetor, adjusting ............................ 6-12
Care ........................................................ 7-1
Carrier ................................................... 3-10
Catalytic converters ................................ 3-7
Centerstand and sidestand
(for sidestand-equipped models),
checking and lubricating ..................... 6-24
Cowling and panel,
removing and installing ......................... 6-7DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-22
Drive chain slack ................................... 6-20EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-12Engine oil ................................................ 6-9
Engine serial number.............................. 9-1
Engine, starting a warm .......................... 5-2
FFrame serial number .............................. 9-1
Front fork, checking .............................. 6-25
Fuel......................................................... 3-6
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-3
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-28GGear position indicator lights .................. 3-2HHandlebar switches ................................ 3-3
Headlight bulb, replacing ...................... 6-28
Helmet holders ....................................... 3-8
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator lights ........................................ 3-2KKickstarter............................................... 3-8LLicense plate light bulb, replacing ........ 6-31MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control system... 6-3
Matte color, caution ................................ 7-1NNeutral indicator light .............................. 3-2
PParking .................................................... 5-4
Part locations .......................................... 2-1SSafety information ................................... 1-1
Seat ......................................................... 3-8
Shifting .................................................... 5-2
Shift pedal ............................................... 3-4
Shift pedal, checking ............................. 6-17
Sidestand
(for sidestand-equipped models) ........ 3-10
Spark plug, checking ............................... 6-8
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3
Starter (choke) lever................................ 3-7
Starting and warming up a cold engine ... 5-1
Start switch.............................................. 3-4
Steering, checking................................. 6-26
Storage.................................................... 7-3
Storage compartment.............................. 3-9
Swingarm pivots, lubricating ................. 6-25TTail/brake light bulb, replacing .............. 6-29
Throttle grip and cable,
checking and lubricating ..................... 6-23
Throttle grip free play, checking ............ 6-13
Tires ...................................................... 6-14
Tool kit..................................................... 6-2
Troubleshooting .................................... 6-37
Troubleshooting chart ........................... 6-38
Turn signal indicator light ........................ 3-2
Turn signal light bulb (front),
replacing ............................................. 6-30
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