fuel cap YAMAHA T135 2006 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2006, Model line: T135, Model: YAMAHA T135 2006Pages: 84, PDF Size: 5.06 MB
Page 6 of 84
TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-3
Fuel gauge ......................................3-3
Handlebar switches ........................3-3
Shift pedal .......................................3-4
Brake lever .....................................3-4
Brake pedal ....................................3-5
Fuel tank cap ..................................3-5
Fuel .................................................3-6
Catalytic converter ..........................3-6
Starter (choke) lever ........................3-7
Kickstarter .......................................3-7
Seat ................................................3-7
Helmet holders ...............................3-8
Storage compartment .....................3-8
Sidestand ........................................3-9
PRE-OPERATION CHECKS..............4-1
Pre-operation check list ..................4-2OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting and warming up a
cold engine ................................. 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-5
General note .................................. 5-6
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowlings and panel ..................... 6-5
Checking the spark plug ................. 6-7
Engine oil and oil filter element ...... 6-9
Coolant ......................................... 6-11
Cleaning the air filter element ...... 6-13
Adjusting the carburetor ............... 6-14
Adjusting the engine idling
speed ........................................ 6-15
Adjusting the throttle cable
free play .................................... 6-15
Valve clearance ............................ 6-16
Tires ............................................. 6-16
Spoke wheels ............................... 6-18Checking the brake lever
free play .................................... 6-19
Adjusting the brake pedal
free play .................................... 6-19
Adjusting the rear brake light
switch ....................................... 6-20
Checking the front brake pads and
rear brake shoes ...................... 6-20
Checking the front brake
fluid level .................................. 6-21
Changing the brake fluid .............. 6-22
Drive chain slack .......................... 6-22
Cleaning and lubricating the
drive chain ................................ 6-23
Checking and lubricating the
cables ....................................... 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Lubricating the brake lever .......... 6-25
Lubricating the brake pedal ......... 6-25
Checking and lubricating the
centerstand and sidestand ....... 6-25
Lubricating the
swingarm pivots ........................ 6-26
Checking the front fork ................. 6-26
Checking the steering .................. 6-27
Checking the wheel bearings ....... 6-27
Battery ......................................... 6-28
Replacing the fuse ....................... 6-29
Replacing a headlight bulb .......... 6-30U5YPE0E0.book Page 1 Wednesday, February 23, 2005 4:22 PM
Page 11 of 84
SAFETY INFORMATION
1-4
1 tor and may limit control ability,
therefore, such accessories are
not recommended.
Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
motorcycle’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Gasoline and exhaust gas
GASOLINE IS HIGHLY FLAMMA-
BLE:
Always turn the engine off when
refueling.
Take care not to spill any gaso-
line on the engine or exhaust
system when refueling.
Never refuel while smoking or in
the vicinity of an open flame.
Never start the engine or let it run
for any length of time in a closed
area. The exhaust fumes are poi-
sonous and may cause loss of
consciousness and death within a
short time. Always operate your
motorcycle in an area that has ad-
equate ventilation.
Always turn the engine off before
leaving the motorcycle unattended
and remove the key from the main
switch. When parking the motor-
cycle, note the following:
The engine and exhaust system
may be hot, therefore, park the
motorcycle in a place where pe-
destrians or children are not like-
ly to touch these hot areas.
Do not park the motorcycle on a
slope or soft ground, otherwise it
may fall over.
Do not park the motorcycle near
a flammable source, (e.g., a ker-
osene heater, or near an open
flame), otherwise it could catch
fire.
When transporting the motorcycle
in another vehicle, make sure that
it is kept upright. If the motorcycle
should lean over, gasoline may
leak out of the carburetor or fuel
tank.
If you should swallow any gaso-
line, inhale a lot of gasoline vapor,
or allow gasoline to get into your
eyes, see your doctor immediately.
If any gasoline spills on your skinor clothing, immediately wash the
affected area with soap and water
and change your clothes.
U5YPE0E0.book Page 4 Wednesday, February 23, 2005 4:22 PM
Page 13 of 84
DESCRIPTION
2-2
2
EAU10420
Right view1. Kickstarter (page 3-7)
2. Fuel tank cap (page 3-5)
3. Fuse (page 6-29)
4. Helmet holder (page 3-8)
5. Air filter element (page 6-13)
6. Front brake fluid reservoir (page 6-21)
7. Engine oil filter element (page 6-9)
8. Brake pedal (page 3-5)9. Engine oil drain bolt (page 6-9)
10.Engine oil filler cap (page 6-9)
U5YPE0E0.book Page 2 Wednesday, February 23, 2005 4:22 PM
Page 19 of 84
INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU12941
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU37470
Fuel tank cap To remove the fuel tank cap
1. Open the seat. (See page 3-7.)
2. Turn the fuel tank cap counter-
clockwise and pull it off.
To install the fuel tank cap
1. Insert the fuel tank cap into the
tank opening and turn it clockwise
until the “” marks on the cap and
tank are aligned.
2. Close the seat.
WARNING
EWA11090
Make sure that the fuel tank cap isproperly closed before riding.
1. Brake pedal
1. Fuel tank cap
2.“” mark
U5YPE0E0.book Page 5 Wednesday, February 23, 2005 4:22 PM
Page 20 of 84
INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU13210
Fuel Make sure that there is sufficient fuel in
the tank. Fill the fuel tank to the bottom
of the filler tube as shown.
WARNING
EWA10880
Do not overfill the fuel tank, oth-
erwise it may overflow when the
fuel warms up and expands.
Avoid spilling fuel on the hot en-gine.
CAUTION:
ECA10070
Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfac-es or plastic parts.
EAU37880
CAUTION:
ECA11400
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,as well as to the exhaust system.
EAU13431
Catalytic converter This model is equipped with a catalytic
converter in the exhaust system.
WARNING
EWA10860
The exhaust system is hot after op-
eration. Make sure that the exhaust
system has cooled down before do-ing any maintenance work.CAUTION:
ECA10700
The following precautions must be
observed to prevent a fire hazard or
other damages.
Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.
Never park the vehicle near pos-
sible fire hazards such as grass
or other materials that easily
burn.
Do not allow the engine to idletoo long.
1. Fuel tank filler tube
2. Fuel level
Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
4.0 L (1.06 US gal) (0.88 Imp.gal)
U5YPE0E0.book Page 6 Wednesday, February 23, 2005 4:22 PM
Page 71 of 84
MOTORCYCLE CARE AND STORAGE
7-1
7
EAU26000
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:
ECA10770
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge
with mild detergent and water to
clean plastic.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasivecleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound afterwashing.
U5YPE0E0.book Page 1 Wednesday, February 23, 2005 4:22 PM
Page 73 of 84
MOTORCYCLE CARE AND STORAGE
7-3
7
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wearaway the paint.
NOTE:Consult a Yamaha dealer for advice onwhat products to use.
EAU26150
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.CAUTION:
ECA10810
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. For motorcycles equipped with a
fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.3. Drain the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
U5YPE0E0.book Page 3 Wednesday, February 23, 2005 4:22 PM
Page 75 of 84
SPECIFICATIONS
8-1
8
Dimensions:Overall length:1945 mm (76.6 in)
Overall width:
705 mm (27.8 in)
Overall height: 1065 mm (41.9 in)
Seat height: 770 mm (30.3 in)
Wheelbase:
1245 mm (49.0 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 1900 mm (74.8 in)Weight:With oil and fuel:109,0 kg (240 lb)Engine:Engine type:Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement: 134.4 cm ³ (8.20 cu.in)
Bore × stroke:
54.0 × 58.7 mm (2.13 × 2.31 in)
Compression ratio:
10.90 :1
Starting system: Electric starter and kickstarter Lubrication system:
Wet sump
Engine oil:Type:
SAE20W40 or SAE20W50
Recommended engine oil grade: API service SF, SG type or higher
JASO MA
Engine oil quantity: Without oil filter element replacement:
0.80 L (0.85 US qt) (0.70 Imp.qt)
With oil filter element replacement: 0.90 L (0.95 US qt) (0.79 Imp.qt)Cooling system:Coolant reservoir capacity (maximum
level) YAMAHA GENUINE COOLANT: 0.28 L (0.30 US qt) (0.25 Imp.qt)
Radiator capacity (including all routes):
0.62 L (0.66 US qt) (0.55 Imp.qt)Air filter:Air filter element:Dry elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity: 4.0 L (1.06 US gal) (0.88 Imp.gal)Carburetor:Manufacturer:MIKUNI
Type × quantity:
VM22 x 1
Spark plug (s):Manufacturer/model: NGK CPR8EA-9/ DENSO U24EPR-9
Spark plug gap:
0.8 –0.9 mm (0.031 –0.035 in)Clutch:Clutch type:
Wet, multiple-disc and centrifugal
automaticTransmission:Primary reduction system:
Spur gear
Primary reduction ratio: 69/24 (2.875)
Secondary reduction system: Chain drive
Secondary reduction ratio:
39/15 (2.600)
Transmission type: Constant mesh 4-speed
Operation: Left foot operation
Gear ratio:
1st:34/12 (2.833)
2nd:
30/16 (1.875)
3rd: 23/17 (1.353)
4th: 23/22 (1.045)Chassis:Frame type: Diamond
U5YPE0E0.book Page 1 Wednesday, February 23, 2005 4:22 PM
Page 80 of 84
INDEXAAir filter element, cleaning..................... 6-13BBattery................................................... 6-28
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever .............................................. 3-4
Brake lever free play, checking ............. 6-19
Brake lever, lubricating ......................... 6-25
Brake pads and shoes, checking .......... 6-20
Brake pedal ............................................. 3-5
Brake pedal free play, adjusting............ 6-19
Brake pedal, lubricating ........................ 6-25CCables, checking and lubricating .......... 6-24
Carburetor, adjusting ............................ 6-14
Care ........................................................ 7-1
Catalytic converter .................................. 3-6
Centerstand and sidestand,
checking and lubricating ..................... 6-25
Coolant.................................................. 6-11
Coolant temperature warning light .......... 3-2
Cowlings and panel, removing and
installing................................................ 6-5DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack ................................... 6-22EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-15
Engine oil and oil filter element ............... 6-9
Engine serial number .............................. 9-2
Engine, starting a warm .......................... 5-2
FFront fork, checking .............................. 6-26
Fuel......................................................... 3-6
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-3
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-29GGear position indicator lights .................. 3-2
General note ........................................... 5-6HHandlebar switches ................................ 3-3
Headlight bulb, replacing ...................... 6-30
Helmet holders ....................................... 3-8
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator and warning lights .................... 3-2KKey identification number ....................... 9-1
Kickstarter............................................... 3-7MMain switch/steering lock........................ 3-1NNeutral indicator light .............................. 3-2PParking ................................................... 5-5
Part locations .......................................... 2-1
Periodic maintenance and
lubrication chart .................................... 6-2
Pre-operation check list .......................... 4-2RRear brake light switch, adjusting ......... 6-20Rear turn signal light and
tail/brake light...................................... 6-31
SSafety information ................................... 1-1
Seat ......................................................... 3-7
Shifting .................................................... 5-2
Shift pedal ............................................... 3-4
Sidestand ................................................ 3-9
Spark plug, checking ............................... 6-7
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3
Starter (choke) lever................................ 3-7
Starting and warming up a
cold engine ........................................... 5-1
Start switch.............................................. 3-4
Steering, checking................................. 6-27
Storage.................................................... 7-3
Storage compartment.............................. 3-8
Swingarm pivots, lubricating ................. 6-26TThrottle cable free play, adjusting ......... 6-15
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Tires ...................................................... 6-16
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-35
Troubleshooting charts.......................... 6-36
Turn signal indicator light ........................ 3-2
Turn signal light bulb (front) or
auxiliary light bulb, replacing............... 6-31
Turn signal switch ................................... 3-4VValve clearance..................................... 6-16
Vehicle identification number .................. 9-1
U5YPE0E0.book Page 1 Wednesday, February 23, 2005 4:22 PM